Brass Stamping Dies Decoded: Los ntawm Tsim Cov Ntaub Ntawv rau Flawless Impression

Jun 27, 2026

Tso lus

a precision machined brass stamping die showing raised relief design ready for hot stamping applications

Dab tsi yog tooj dag Stamping tuag thiab yog vim li cas lawv tseem ceeb

Xav txog kev nias lub rhuab hlau thaiv rau hauv tawv thiab nqa nws kom pom lub logo zoo meej hauv qab. Qhov ntawd yog raws nraimqhov tooj dag stamping tuag ua li cas. Txawm hais tias koj yog tus kheej lub hnab nyiaj hauv ib lub rhiav me me los yog tsim ntau txhiab pob khoom ntawm lub Hoobkas hauv pem teb, cov cuab yeej no tso rau hauv plawv ntawm cov txheej txheem.

Dab tsi yog Brass Stamping Tuag

Lub tooj dag stamping tuag yog ib qho machined lossis engraved thaiv ntawm tooj dag uas hloov cov qauv tsim mus rau lub substrate los ntawm tshav kub, siab, los yog ob qho tib si ua ke. Tus tsim - lub logo, monogram, ntawv nyeem, lossis cov qauv zoo nkauj - raug txiav rov qab nyem rau hauv lub ntsej muag tuag. Thaum cov cua kub tuag nias tawm tsam qhov chaw, nws tawm mus tas li, daim iav- qhov xav pom tseeb hauv vib nas this.

Lub tshuab tooj dag stamping tuag yog CNC-engraved los yog chemically etched tooj dag block siv los imprint logo, ntawv, thiab tsim rau cov ntaub ntawv xws li tawv, ntoo, ntawv, thiab yas los ntawm kev tswj kub thiab siab.

Vim li cas thiaj siv tooj dag rau stamping tuag tsis yog lwm yam hlau? Brass yog tooj liab-zinc alloy nrog kev sib xyaw ua ke ntawm lub cev muaj zog uas ua rau nws zoo tagnrho rau kev ua haujlwm tuag. Nws ua cua sov sib npaug thoob plaws tag nrho lub ntsej muag tuag, tiv thaiv cov chaw kub uas kub hnyiab substrates lossis thaj chaw txias uas ua rau muaj qhov tsis zoo. Nws tshuab kom huv si, tso cai rau cov engravers tuav cov npoo ntse thiab cov ntsiab lus zoo los ntawm ntau txhiab qhov kev xav. Thiab nws tiv taus cov oxidation thiab scaling uas degrade softer tuag cov ntaub ntawv dua rov ua dua kub.

Leej twg siv tooj dag tuag thiab yog vim li cas

Cov neeg siv spectrum yog dav. Cov tawv me me- cov neeg tsim khoom thiab cov phau ntawv cia siab rau cov tooj dag tuag rau kub stamping kev cai monograms thiab qaum lub npe. Cov tsev ntim khoom siv lawv los siv cov ntawv hlau nplaum rau ntawm lub thawv thiab cov ntawv. Kev lag luam kev lag luam thwj cov khoom txheeb xyuas cov cim rau ntawm cov yas, ntoo, thiab textiles ntawm ntau lawm.

Brass occupies ib qho chaw qab zib nyob rau hauv cov khoom siv tuag hierarchy. Magnesium tuag raug nqi tsawg dua tab sis hnav sai sai - lawv cov engraving nthuav dav tawg tom qab ob peb puas impressions. Hlau tuag ntev dua tab sis raug nqi ntau dua thiab siv sijhawm ntev dua los tsim khoom. Lub tooj dag tuag rau kub stamping muab cov cim zoo sib piv rau cov hlau ntawm tus nqi qis dua, ib txwm ua rau kaum tawm txhiab qhov kev xav yam tsis muaj kev cuam tshuam pom. Rau leej twg khiav ntau tshaj li tus qauv batch tab sis tsawg tshaj li ib tug loj ntau lawm phiaj los nqis tes, tooj dag yog yuav luag ib txwm hu txoj cai.

Lo lus nug tiag tiag tsis yog tias tooj dag ua haujlwm - nws yog yuav ua li cas kom tau txais txiaj ntsig zoo tshaj plaws. Qhov ntawd pib nrog kev nkag siab tias cov tuag no tau ua li cas.

cnc milling machine engraving a design into a brass block during the die manufacturing process

Yuav Ua Li Cas Brass Stamping Tuag Yog Tsim

polished tooj dag block tsis pib lub neej npaj rau hom tawv lossis emboss ntawv. Nws mus los ntawm ib theem zuj zus ntawm cov kauj ruam - los ntawm cov ntaub ntawv digital ntawm lub vijtsam mus rau lub tshav kub - cov cuab yeej npaj tau rau hauv xovxwm. Kev nkag siab txog yuav ua li cas tooj dag stamping tuag yuav pab koj sib txuas lus nrog cov neeg tsim khoom tuag, teeb tsa qhov kev cia siab tiag tiag rau lub sijhawm hloov pauv, thiab txaus siab vim li cas qee qhov kev xaiv tsim nqi ntau dua li lwm tus.

Los ntawm Vector File mus rau CNC Engraving

Txhua tus tooj liab tuag pib ua artwork. Koj yuav xav tau cov ntaub ntawv vector - feem ntau hauv AI, EPS, SVG, lossis DXF hom - vim vector duab txhais cov duab nrog cov lej ua lej ntau dua li pixels. Qhov no tseem ceeb thaum lub tshuab CNC yuav tsum taug qab cov cuab yeej cuab tam ntawm qhov tob ntsuas hauv txhiab ntawm ib nti. Raster cov duab (JPEGs, PNGs) tsis muaj qhov tseeb thiab yuav tsum tau hloov dua siab tshiab ua ntej pib tsim khoom.

Ntawm no yog cov kauj ruam tseem ceeb uas ntau tus neeg tsis nco: tus tsim yuav tsum tau mirrored. Lub tooj dag tuag ua haujlwm zoo li roj hmab stamp. Yog tias koj hla daim iav, koj cov duab impressed tawm rov qab. Txhua tus neeg tsim khoom muaj npe tuag ua haujlwm tau txais qhov no, tab sis nws tsim nyog tshawb xyuas hauv cov pov thawj theem.

Nrog rau kev kos duab tiav, fabrication ua raws li ib qho ntawm ob txoj hauv kev: CNC milling lossis tshuaj etching.

CNC milling tshuabsiv lub khoos phis tawj-tswj cov cuab yeej txiav cov cuab yeej siv lub cev txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm Cov txheej txheem feem ntau cuam tshuam nrog ntau qhov kev hla nrog cov khoom ua kom zoo dua qub. Ib tug raug CNC engraved tooj dag tuag txheej txheem pib nrog ib tug ntxhib clearing pass siv ib tug 1/8 "kawg zeb, ua raws li ib tug zoo meej pass nrog ib tug 1/16" ntsis, thiab tiav nrog ib tug V - ntsis engraving pass mus ntes cov ces kaum ntse thiab nruj radii. Feed rates stay conservative - around 20 inches per minute with shallow depth-per-pass settings of 0.015" - because brass is dense and punishes aggressive cuts with broken bits and rough surfaces.

Tshuaj etchingsiv txoj kev sib txawv kiag li. Es tsis txhob txiav tooj dag mus rau mechanically, nws siv lub npog ntsej muag photoresist thiab kua qaub kom yaj cov chaw tsis muaj kev tiv thaiv. Qhov tshwm sim yog ib qho burr-dawb, kev ntxhov siab-dawb nto uas yuav tsum tsis muaj kev siv tshuab deburring.Chemical etching ua kom muaj qhov tseeb duantawm cov yam ntxwv zoo thiab yoog tau yooj yim los tsim cov kev hloov pauv yam tsis muaj nqi kho dua tshiab.

Thaum twg koj xaiv ib qho ntxiv? Xav txog qhov no:

Qhov xwm txheej CNC Milling tshuab Tshuaj Etching
Zoo tshaj rau Qhov tob tob (0.5 hli +), loj dua tuag Kev nthuav dav zoo, qhov tob tob (hauv qab 0.5 hli)
Yam tsawg kawg nkaus feature Txwv los ntawm me ntsis txoj kab uas hla Nws tuaj yeem daws cov kab thiab qhov khoob
Nto tiav Tej zaum yuav xav tau deburring thiab polishing Burr- dawb raws li tsim
Tsim kev hloov pauv Xav tau cov cuab yeej tshiab Yuav tsum tau tsuas yog ib lub photomask tshiab
Nqi ntawm qhov ntim tsawg Siab dua (lub sijhawm siv cuab yeej) Lower (tsis muaj cov cuab yeej siv tshuab)
Qhov tob muaj peev xwm Kev txiav tob tuaj yeem ua tau Txwv rau ntiav profile

Rau feem ntau cov kev cai tooj dag tuag siv rau hauv kub stamping thiab branding, CNC milling tseem yog txoj kev tseem ceeb vim tias cov ntawv thov xav tau kev pab tob rau kev nyiam huv ntawm tawv, ntoo, thiab duab los qhia.

Tiav, Kev Tswj Xyuas Zoo, thiab Mounting

Machining tsuas yog ib feem ntawm zaj dab neeg. Ib qho kev txiav tshiab tshiab muaj cov npoo ntxhib, cov cuab yeej cim, thiab tejzaum nws burrs uas yuav hloov mus rau txhua qhov kev xav yog tias tsis kho. Tshaj tawm - cov kauj ruam machining hloov nws los ntawm qhov tsis muaj ntaub ntawv nyoos rau hauv kev tsim khoom - cov cuab yeej npaj.

Ntawm no yog cov tooj dag tuag raug cov kauj ruam hauv lawv cov ntu ntu:

  1. Kev npaj kos duab- Ua tiav cov ntaub ntawv vector, daim iav tsim, paub meej qhov ntev nrog tus neeg siv khoom.
  2. Khoom nto- Ua kom cov tooj dag tsis muaj zog kom ntseeg tau tias muaj kev sib luag zoo nrog lub tshuab txaj. Txawm me ntsis nto variation ua patchy impressions.
  3. Rough clearing- Tshem tawm cov khoom loj nyob ib ncig ntawm tus qauv siv lub tshuab kawg loj dua.
  4. Paub meej meej- Hloov mus rau qhov zoo me ntsis kom ncav cuag qhov chaw sab hauv nruj uas lub cuab yeej loj nkag tsis tau.
  5. Engraving dhau- Siv V-ntsis lossis pob- qhov ntswg txiav los txhais cov ces kaum ntse thiab cov yam ntxwv zoo sib xws.
  6. Deburring thiab polishing- Tes-ua kom tiav los yog rub tus tuag kom tshem tawm cov npoo ntse. Polish qhov tsa qhov chaw kom lawv hloov cov cua sov kom sib npaug thiab tso tawm kom huv los ntawm substrates.
  7. Kev txheeb xyuas qhov tob- Ntsuas engraving qhov tob ntawm ntau lub ntsiab lus siv lub ntsuas qhov tob lossis qhov sib piv qhov muag. Uniform qhov tob tsis yog -negotiable rau kev xav zoo ib yam.
  8. Mounting- Txuas qhov tuag rau nws cov khoom siv xovxwm npaj.

Mounting xaiv txawv nyob ntawm seb cov khoom koj ua haujlwm nrog. Cov kev xaiv feem ntau suav nrog cov ntawv txhuas rov qab (lub teeb yuag, yooj yim txuas rau cov cua sov platens), bunter posts (threaded rods rau arbor presses thiab toggle machine), thiab nuv-style fixtures rau pneumatic presses. Qee tus neeg tuag tau txais lub qhov tapping rau sab nraub qaum kom lawv tuaj yeem xa ncaj qha mus rau tus kov lossis lub tshuab ntsia hlau - qhov ua tau zoo rau cov khoom siv tes tuav.

Txoj cai mounting kho vajtse ua kom cov tuag zaum zoo kawg nkaus tiv thaiv cov cua sov thiab faib cov siab sib npaug ntawm lub ntsej muag. Lub mount tsis zoo ua rau muaj kev xav tob rau ntawm ib sab thiab faint qhab nia rau lwm qhov, tsis hais seb qhov tuag nws tus kheej tau zoo npaum li cas.

Nrog rau qhov tuag tiav lawm hauv tes, qhov kev txiav txim tom ntej yog qhov koj yuav siv nws li cas - thiab cov txheej txheem stamping koj xaiv hloov txhua yam txog qhov tob, qhov kub thiab txias, thiab qhov kawg ntawm koj qhov kev xav.

Stamping Techniques uas siv tooj dag tuag

Ib qho tooj dag ib leeg tuaj yeem tsim cov txiaj ntsig sib txawv nyob ntawm seb koj siv nws li cas. Kub stamping, dig muag debossing, ntawv nyiaj stamping, embossing - cov ntsiab lus no tau tossed ib ncig ntawm interchangeably, tab sis txhua tus piav qhia txog cov txheej txheem sib txawv nrog nws tus kheej qhov ntsuas kub, qhov tob, thiab pom qhov tshwm sim. Tsis meej pem lawv ua rau cov khoom tsis sib haum xeeb, cov khoom siv khib nyiab, thiab kev poob siab. Ntawm no yog ib qho kev qhia meej meej ntawm txhua tus txheej txheem thiab yuav ua li cas xaiv qhov zoo rau koj qhov project.

Kub Stamping vs Dig muag Debossing vs Foil Stamping

Kub stampingyog qeb broadest. Nws siv lub rhuab tooj dag tuag nias tawm tsam lub substrate nrog kev tswj siab thiab lub sijhawm nyob. Qhov tshwm sim yog ib qho kev xav mus tas li - yog xim hloov los ntawm cov cua sov ib leeg (nrog rau tawv thiab ntoo) lossis cov ntawv hloov pauv. Thaum tib neeg hais tias "kub stamping," lawv qee zaum txhais tau tias tsuas yog cua sov thiab siab tsis muaj ntawv ci, thiab lwm zaus lawv txhais tau tias daim ntawv thov. Cov ntsiab lus tseem ceeb, yog li ib txwm qhia meej nrog koj tus neeg muag khoom.

dig muag debossingyog qhov yooj yim variant. Lub rhuab tuag pushes rau hauv cov khoom nto yam tsis muaj ntawv ci los yog pigment koom nrog. Koj tau txais qhov kev xav tsis txaus ntseeg uas tso siab rau qhov ntxoov ntxoo thiab kev ntxhib los mos rau kev pom. Xav txog lub logo nias tob rau hauv cov ntawv xov xwm tawv tawv - tsis muaj xim, tsuas yog qhov tob. Vim tias tsis muaj ntawv ci yuav txhawj txog, qhov muag tsis pom deboss xav tautob impressions tshaj kub foilingthiab tuag nrog me ntsis steeper bevel kaum los tsim cov phab ntsa nkig uas ntes lub teeb zoo.

Ntawv nyiaj stampingsiv tib txoj cai rhuab tuag, tab sis ntxiv ib daim ntawv nyias nyias ntawm qhov tuag thiab substrate. Thaum tshav kub kub activates cov nplaum txheej ntawm cov ntawv ci, khi nws mus rau cov khoom ntog qhov twg cov tuag ua rau kev sib cuag. Cov tuag tsis tas yuav nias kom tob li qhov muag tsis pom debossing - nws tsuas yog xav tau kev sib cuag txaus los hloov cov ntawv ci kom huv. Cov ntawv ci xaiv ntau yam los ntawm cov xim hlau kub thiab nyiaj rau matte pigments, holographic qauv, thiab pearlescent tiav. Tuag kub feem ntau poob ntawm 95 thiab 150 degrees Celsius nyob ntawm cov ntawv ci series thiab substrate.

Embossingua hauj lwm txawv ntawm tag nrho peb txoj kev saum toj no. Es tsis txhob nias rau hauv ib qho chaw, nws tsa tus qauv tsim saum lub dav hlau substrate. Qhov no yuav tsum muaj tus txiv neej sib tw - poj niam tuag khub - tooj dag tuag thawb los ntawm ib sab thaum lub txee tuag (feem ntau yog ua los ntawm cov khoom sib xyaw lossis cov cam khwb cia) txhawb cov ntawv ntawm sab nraud. Qhov tshwm sim yog peb -seem, sculptured saib. Raws liBillerud cov ntawv qhia ua tiav, tooj dag embossing tuag tuaj yeem tsim ntau dua ib lab qhov kev xav, ua rau lawv tus qauv rau siab - ntim thiab siab - zoo embossing ua haujlwm.

Txhua txheej txheem muab qhov xav tau sib txawv ntawm qhov tuag nws tus kheej:

  • Tuag qhov tob:Qhov muag tsis pom kev debossing yuav tsum muaj qhov tob tshaj plaws (0.5 hli mus rau 1.5 hli) los tsim cov duab ntxoov ntxoo pom. Ntawv nyiaj stamping xav tau qhov tob tsawg - txaus los xyuas kom meej txawm tias kev sib cuag. Embossing qhov tob nws txawv ntawm 0.1 hli mus rau qhov txaus ntshai 0.6 hli nyob ntawm cov khoom hnyav.
  • Bevel kaum sab xis:Steeper bevels (ib ncig 45 degrees) pab debossed impressions tso tawm huv si los ntawm tuab substrates. Cov bevels ntiav (30 degrees lossis tsawg dua) ua haujlwm zoo dua rau cov ntawv nyiaj stamping qhov twg lub hom phiaj yog tiaj tus, txawm tias daim ntawv npog es tsis yog qhov tob tob.
  • Nto tiav:Ntawv nyiaj stamping yuav tsum tau polished tuag lub ntsej muag kom cov ntawv ci ua tib yam tsis muaj pitting lossis qhov khoob. Qhov muag tsis pom kev debossing yog kev zam txim ntau dua ntawm kev ntxhib los mos vim tsis muaj cov khoom hloov pauv tshwm sim.

Xaiv cov txheej txheem zoo rau koj qhov project

Kev xaiv ntawm plaub txoj hauv kev no los mus rau ob peb nqe lus nug. Dab tsi ua rau pom koj xav tau - xim, kev ntxhib los mos, lossis qhov ntev? Koj ua haujlwm nrog substrate dab tsi? Muaj pes tsawg daim yuav tsum tau ua? Thiab koj cov peev nyiaj yog dab tsi rau ob qho tib si tsim thiab rau ib - khoom tsim?

Cov khoom tawv tawv stamping lub logo rau zaub- tanned hides yuav lean mus rau qhov muag tsis pom debossing rau ib tug maj mam, tone - ntawm - suab zoo - tsis muaj consumables tshaj qhov tuag nws tus kheej. Cov tshuaj pleev ib ce hom luam ntawv ntim khoom kim heev ntawm coated cardstock yuav zoo li xaiv cov ntawv nyiaj stamping nrog tooj dag tuag rau qhov ci ntsa iab uas ua rau lub ntsej muag muag muag. Ib tug tshaj tawm uas tsim cov phau ntawv hardcover tsho tuaj yeem ua ke nrog embossing nrog ntawv ci hauv qhov kev lag luam hu ua "stamp thiab bump" txheej txheem - ntawv ci yog siv ua ntej, ces embossed nyob rau hauv ib tug thib ob pass rau ob xim thiab qhov ntev.

Cov lus hauv qab no sib piv tag nrho plaub txoj hauv kev hla qhov tsis muaj qhov tseem ceeb tshaj plaws thaum qhia koj qhov tuag:

Parameter Kub Stamping (tsuas yog kub) Qhov muag tsis pom kev Debossing Ntawv Nyiaj Stamping Embossing
Tuag qhov tob yuav tsum tau 0.3 - 0.8 hli 0.5 - 1.5 hli 0.2 - 0.5 hli 0.1 - 0.6 hli
Qhov kub thiab txias 120 - 200 C 100 - 180 C 95 - 150 C Sib txawv (tej zaum yuav siv tsis muaj cua sov)
Ntawv nyiaj tau tshaj Xaiv tau Tsis muaj Yog (yuav tsum tau) Optional (kev sib xyaw ua haujlwm)
Qhov zoo tshaj plaws substrate ntais ntawv Tawv, ntoo, hluavtaws Tawv, hnyav ntawv, cardboard Coated ntawv, cardstock, yas zaj duab xis Hnyav npog Tshuag, duab los qhia, npub -coated ntawv
Pom qhov tshwm sim Darkened/burnished mark Duab ntxoov ntxoo-tsuas yog qhov kev xav tsis zoo Nws yog xim hlau los yog xim ntawv ci duab Tsa peb -qhov nyem nyem
Tuag khub xav tau Ib leeg tuag Ib leeg tuag Ib leeg tuag Txiv neej + poj niam counter tuag
Ib -cov nqi siv tau Tsis muaj Tsis muaj Cov ntaub ntawv foil Tsis muaj (tshwj tsis yog ua ke nrog ntawv ci)

Daim ntawv ceeb toom qhov sib txawv ntawm kub stamping thiab ntawv ci stamping tsis yog qhov tuag nws tus kheej - nws yog seb cov ntawv ci zaum ntawm qhov tuag thiab cov substrate thaum lub voj voog xovxwm. Ib qhov dej ib leeg- ua tooj dag tuag tuaj yeem ua haujlwm ob npaug rau ob qho tib si cua sov- tsuas yog kos npe thiab daim ntawv thov, muab qhov tob thiab bevel haum rau ob qho tib si txheej txheem. Qhov kev ua tau zoo ntawd yog ib qho laj thawj ntxiv rau tooj dag tseem nyob rau hauv- rau cov khoom siv rau kev tuag ua haujlwm thoob plaws ntau yam kev siv.

Txawm li cas los xij koj xaiv, qhov zoo ntawm koj cov txiaj ntsig yog nyob ntawm cov duab kos uas koj xa tuaj. Kab tuab, kev xaiv font, thiab qhov sib nrug ntawm cov qauv tsim txhua yam muaj kev txwv nyuaj thaum lub tshav kub hlau thaiv ua haujlwm - thiab cov kev txwv hloov pauv nyob ntawm koj cov txheej txheem xaiv.

Tsim Cov Lus Qhia rau Brass Die Artwork

Lub logo tsim zoo nkauj ntawm lub vijtsam tsis tas yuav txhais ua kev xav huv ntawm tawv lossis ntawv. Brass CNC engraving muaj kev txwv lub cev - cov cuab yeej txiav muaj cov diameters tiag tiag, cov cua sov kis tau los ntawm cov yam ntxwv nyias nyias, thiab lub siab tuaj yeem tsoo cov khoom me me thaum lub sij hawm stamping. Kev nkag siab txog cov kev txwv no ua ntej koj xa cov duab kos yuav txuag tau cov nqi kho dua tshiab, hloov pauv qeeb, thiab cov txiaj ntsig poob siab. Ntawm no yog cov ntaub ntawv tsim nyog rau tooj dag stamping tuag ua haujlwm uas cais qhov kev xav tsis thoob los ntawm cov av nkos.

Yam tsawg kawg kab Thickness thiab Font Size Cov Cai

Txhua yam ntawm koj qhov tuag - cov tsiaj ntawv, cov kab ciam teb, cov duab nraaj - yuav tsum muaj sia nyob raug carved rau hauv cov hlau thiab tom qab ntawd nias dua rau hauv lub substrate hauv qab cua sov. Cov tooj dag tuag tsawg kawg kab tuab feem ntau cov neeg tsim khoom siv yog 0.5 hli (kwv yees li 0.020 ntiv tes) rau ob qho tib si zoo (tso cov kab uas thwj) thiab qhov tsis zoo (qhov khoob ntawm cov yam ntxwv). Tso rau hauv qab qhov pib thiab koj yuav muaj kab mob uas ua rau muaj kev kub ntxhov lossis tawg tag nrho tom qab rov ua cua sov.

Kev xaiv font tseem ceeb dua li cov neeg feem coob xav tau. Sans-serif typefaces zoo li Helvetica, Futura, thiab Arial tuav ntawm qhov me me vim tias lawv qhov dav dav dav dav dav nyob saum qhov tsawg kawg nkaus. Serif fonts - xav tias Times New Roman los yog Garamond - qhia nyias strokes thiab ilv bracketing uas yuav ploj mus me me. Raws liGemini's plaque artwork cov lus qhiaceeb toom, sans -serif fonts tuaj yeem tsim muaj kev ntseeg siab ntawm qhov loj me me li 0.2 ntiv tes (kwv yees li 21 pt), thaum serif fonts feem ntau xav tau qhov siab yam tsawg kawg nkaus ntawm 0.25 ntiv tes (27 pt) kom tswj tau qhov tseeb.

Yuav ua li cas hais txog qhov loj ntawm font rau tooj dag stamping tuag siv hauv cov ntawv ci kub lossis kev ua haujlwm debossing? Cov cai nruj ntxiv vim tias kub los ntshav dhau los ua qhov tseem ceeb. Thaum ob lub cim zaum ze dhau ua ke, lub zog thermal los ntawm ib qho tshwj xeeb txav mus rau hauv qhov chaw nyob ib sab, ua rau cov ntawv xa mus rau qhov chaw uas nws yuav tsum tsis txhob los yog substrate kom scorch ntawm cov ntawv.Kev lag luam specifications los ntawm United Siliconepom zoo kom exaggerating sib nrug ntawm strokes tshaj qhov zoo li ib txwm ntawm lub vijtsam, nkag siab tias ntsug siab thiab cua sov nthuav dav yuav txo cov qhov khoob thaum lub sij hawm stamping txheej txheem. Qhov kev nyab xeeb yam tsawg kawg nkaus ntawm cov khoom uas nyob ib sab yog 0.022 ntiv tes - tib yam li qhov dav dav qhov tsawg kawg nkaus.

Qhov tob, Bevel, thiab nyem kev txiav txim siab

Kev kos qhov tob tsis yog ib qho -size- haum- txhua qhov tshwj xeeb. Cov tooj dag tuag engraving qhov tob cov lus qhia koj ua raws yuav tsum phim koj cov txheej txheem xaiv thiab substrate. Qhov yooj yim nyem (0.2 mus rau 0.4 hli) ua haujlwm rau cov ntawv nyiaj stamping rau ntawm daim ntawv coated uas koj tsuas xav tau kev sib cuag, tsis yog qhov kev xav tob tob. Kev sib sib zog nqus nyem (0.5 mus rau 1.5 hli) suits qhov muag tsis pom debossing ntawm tawv lossis hnyav cardstock qhov twg duab ntxoov ntxoo thiab kev ntxhib los mos tsim visibility.

Bevel lub kaum sab xis - txoj kab nqes nruab nrab ntawm qhov tuag saum npoo av thiab nws cov keeb kwm recessed - tswj kom huv li cas cov tuag tawm ntawm lub substrate tom qab kev xav. Lub steeper bevel (nyob ib ncig ntawm 45 degrees) tiv thaiv cov neeg tuag los ntawm kev rub cov khoom nce siab thaum tso tawm, uas yog qhov tseem ceeb rau kev sib sib zog nqus debossing ntawm cov ntaub ntawv mos xws li zaub- tawv tawv. Shallower bevels (30 degrees) nplua ntawv ci ua haujlwm qhov tob me me txhais tau tias tsis tshua muaj kev tuav ntawm lub substrate.

Complex designs nrog cais nyias nta muaj ib tug tshwj xeeb kev pheej hmoo. Qhov ntev, nqaim serif los yog nyias cov hniav swirl puag ncig los ntawm qhov chaw tsis zoo sib sib zog nqus ua zoo li lub fin - nws heats sai dua lub ntsej muag tuag nyob ib puag ncig, poob cua sov sai dua thaum sib cuag, thiab tuaj yeem nqa lub cev nyob rau hauv lub voj voog ntau zaus. United Silicone cov kev taw qhia engineering siv qhov kev sib piv zoo: xav txog ib tus neeg siab sawv nrog ob txhais ceg ua ke piv rau tus neeg luv dua braced nrog qhov dav dav. Qhov dav dua, qis dua - cov yam ntxwv profile tiv taus lub zog stamping zoo dua li qhov siab, nqaim. Cov cim zoo yog feem ntau ua haujlwm zoo tshaj plaws ntawm 0.035-nti nyem, thaum cov duab loj dua tuaj yeem tuav 0.065 ntiv tes lossis ntau dua.

Ua ntej koj xa cov duab kos rau koj cov neeg tsim khoom tuag, khiav los ntawm daim ntawv teev npe no:

  • Cov ntaub ntawv hom:Muab cov duab kos duab hauv AI, EPS, SVG, lossis DXF. Hloov tag nrho cov fonts rau cov lus piav qhia lossis nkhaus kom tus neeg tsim khoom tuag software ua rau lawv raws nraim li qhov xav tau.
  • Yam tsawg kawg stroke dav:Tshawb xyuas txhua kab, tsab ntawv stroke, thiab qhov sib txawv ntsuas tsawg kawg yog 0.5 hli (0.020 nti). Txheeb xyuas qhov chaw zoo thiab qhov tsis zoo.
  • Font xaiv:Xav bold sans -serif typefaces ntawm qhov me me. Yog tias siv serif fonts, nce qhov siab kom tsawg kawg yog 27 pt thiab paub meej tias nyias nyias raws li qhov dav tsawg kawg nkaus.
  • Element spacing:Tawm tsawg kawg yog 0.022 ntiv tes nruab nrab ntawm cov cim, kab, lossis cov qauv tsim kom tsis txhob muaj cua sov thiab dhau - stamping.
  • Tsis txhob condensed los yog distorted fonts:Kab rov tav compression thins ntsug strokes hauv qab kev txwv tsis pub dhau. Siv cov qauv hnyav hloov pauv hloov.
  • Qhia qhov tob engraving:Sib txuas lus koj cov txheej txheem npaj (cov ntawv ci, deboss, cua sov-tsuas yog) yog li tus neeg tsim khoom tuag xaiv qhov tob qhov tob thiab bevel kaum sab xis.
  • Simplify nyias nyias nta:Thicken ilv swirls, hairline serifs, los yog ib qho -pixel outlines. Yog hais tias ib qho feature zoo li tsis yooj yim rau ntawm qhov screen, nws yuav tsis yooj yim rau tooj dag.
  • Cov cheeb tsam loj loj:Cov qauv tsim nrog cov cheeb tsam uas muaj qhov dav tuaj yeem dai cua thaum lub sij hawm stamping. Xav txog kev nthuav tawm cov khib nyiab loj lossis sib tham txog kev tshuaj ntsuam xyuas nrog koj tus neeg tsim khoom tuag los pab txhawb kev khiav tawm ntawm huab cua.
  • Muab qhov loj me:suav nrog plaque qhov ntev thiab qhov tseeb ntawm qhov tsim ntawm lub ntsej muag tuag. Tus qauv tsim uas ua haujlwm ntawm 3 ntiv tes dav yuav ua txhaum txoj cai tsawg kawg nkaus thaum ntsuas txog 1 nti.

Tau txais cov ntsiab lus no nyob rau theem artwork txhais tau tias koj cov tooj dag tuag tuaj txog npaj ua los ntawm thawj qhov kev xav. Cov kev cai tsim los saum toj no siv tau thoob plaws ntiaj teb, tab sis qhov zoo tshaj plaws kub, siab, thiab lub sijhawm nyob hauv qhov hloov pauv loj nyob ntawm seb cov khoom siv nyob hauv qab qhov tuag - qhov txawv uas ua rau substrate- cov lus qhia tshwj xeeb tseem ceeb rau cov txiaj ntsig zoo ib yam.

brass stamping die alongside common substrates including leather paper wood and foil materials

Substrate -los ntawm -Substrate Application Guide

Tib lub tooj dag tuag coj txawv txawv ntawm cov zaub - tanned tawv dua li ntawm coated cardstock los yog ntoo thuv shelving. Qhov kub thiab txias, siab, thiab lub sijhawm nyob hauv tsis yog universal tas mus li - lawv hloov nrog txhua qhov hloov pauv substrate. Dial nyob rau hauv qhov tsis ncaj ncees lawm ua ke thiab koj yuav tau txais dab tsi los ntawm ib tug NW nyuam qhuav pom impression mus rau scorched kev puas tsuaj. Tshooj lus no muab koj cov kev pib tshwj xeeb rau cov khoom siv feem ntau yog li koj tuaj yeem tau txais lub cim huv sai dua nrog tsawg sim thiab yuam kev.

Tawv thiab Ntoo Substrates

Tawv yog qhov nrov tshaj plaws substrate rau tooj dag tuag ua haujlwm, thiab yog vim li cas. Ntuj zais txais cov cua kub zoo nkauj zoo nkauj, ua cov cim uas nyob mus ib txhis, tactile, thiab pom kev nplua nuj. Tab sis "tawv" tsis yog ib qho khoom siv - nws yog ib tsev neeg ntawm cov ntaub ntawv, thiab cov tooj dag tuag kub rau tawv stamping hloov nyob ntawm seb hom tannage thiab thickness.

Zaub -tanned tawvyog tus qauv kub rau kub stamping. Its dense, firm fiber structure holds crisp impressions and tolerates higher temperatures without scorching as easily as chrome-tanned alternatives. Pib koj qhov kev ntsuam xyuas hauv qhov kub ntawm 150 txog 175 degrees Celsius (kwv yees li 300 txog 350 degrees Fahrenheit) nrog lub siab nruab nrab thiab lub sijhawm 2 txog 4 thib ob nyob. Cov neeg ua haujlwm tawv tawv ntawm cov rooj sib tham hauv zej zog tau tshaj tawm tias cov ntawv kub hloov pauv huv ntawm 1 hli veg-tan nyob ib ncig ntawm 120 degrees Celsius, nrog kev pab cuam txhim kho thaum koj mus txog 130 degrees Celsius - txawm tias cov npoo pib mos rau saum toj ntawm qhov ntau. Rau qhov muag tsis pom debossing tsis muaj ntawv ci, koj tuaj yeem thawb me ntsis kub dua (txog 200 degrees Celsius) vim tias koj xav pom kev tsaus ntuj ntawm cov tawv fibers ntau dua li cov ntawv ci nplaum nplaum.

Chrome- tawv tawvyog softer, stretchier, thiab kub dua -sensitive. Nws hom ntawm qhov kub qis dua - feem ntau yog 120 txog 150 degrees Celsius - thiab xav tau lub zog sib zog kom tsis txhob dhau - compressing cov khoom. Lub sij hawm nyob twj ywm luv luv, nyob ib ncig ntawm 1 mus rau 3 vib nas this. PU (polyurethane) tawv thiab bonded tawv hluavtaws thov kom ceev faj ntau dua; ib tus kws kho mob pom tias PU tawv pib yaj nyob ze 170 degrees Celsius, yog li nyob hauv qhov kub ntawm 100 txog 140 degrees Celsius yog qhov tseem ceeb.

Ob peb daim tawv nqaij npaj tsim nyog nco ntsoov: so cov av huv si ntawm cov roj, plua plav, thiab txias ua ntej stamping. Txhua yam residue ua ib qho thaiv ntawm qhov tuag thiab qhov nkaum, ua rau cov ntaub ntawv hloov pauv lossis tsis sib xws. Yog tias koj tab tom stamping zaub- tawv tawv tawv uas tau muab khaws cia rau hauv qhov chaw qhuav, me ntsis misting qhov chaw nrog dej (ces cia nws nqus tau li ib feeb) tuaj yeem txhim kho qhov kev xav tob los ntawm softening cov fibers txaus los txais qhov tuag.

Ntooxav tau ib txoj hauv kev sib txawv. Kub stamping tooj dag tuag rau ntawm ntoo feem ntau siv cov khoom lag luam hlau teeb tsa ntau dua li cov ntawv xovxwm, thiab qhov kub thiab txias khiav ntau dua. Softwoods zoo li ntoo thuv thiab cedar hom ntawm 340 txog 400 degrees Celsius (650 txog 750 degrees Fahrenheit), thaum hardwoods xws li maple, walnut, thiab cherry xav tau 400 mus rau 455 degrees Celsius (750 txog 850 degrees Fahrenheit).

Lub sij hawm nyob ntawm ntoo ntev dua tawv - feem ntau 5 mus rau 10 vib nas this rau cov ntoo mos thiab mus txog 15 vib nas this rau cov ntoo tawv tawv. Koj cia li hlawv cov qauv tswj rau hauv cov nplej, yog li lub hom phiaj yog qhov tsaus ntuj, txawm tias carbonization tsis muaj charring thaj chaw ib puag ncig. Cov ntsiab lus noo noo cuam tshuam cov txiaj ntsig zoo. Cua- cov ntoo qhuav nrog 8 mus rau 12 feem pua ​​​​cov ntsiab lus noo noo ntau dua qhov sib npaug dua li cov khoom siv qhuav- cov khoom qhuav, uas tuaj yeem tsim cov cim sib dua, tsis zoo ib yam. Ua ntej- ua kom sov lub workpiece me ntsis pab txo qhov kub thiab txias thiab txhim kho cov cim sib xws ntawm cov khoom tuab.

Tsim complexity tseem ceeb ntawm cov ntoo ntau dua li lwm cov substrates. Ntoo grain tuaj yeem cuam tshuam nrog kev nthuav dav, yog li huv, yooj yim kab ua haujlwm hloov pauv tau zoo tshaj plaws. Cov duab zoo nkauj heev feem ntau ua rau poob rau hauv kev ntxhib los mos, tshwj xeeb tshaj yog nyob rau hauv qhib - hom qoob mog xws li ntoo qhib lossis tshauv.

Ntawv, Cardboard, thiab Plastic Substrates

Cov khoom siv ntawv yog ib qho yooj yim substrates rau stamp nrog tooj dag tuag. Cov tooj dag tuag chaw rau ntawv thiab duab los qhia zaum ntawm qhov qis kawg ntawm qhov kub thiab txias spectrum - feem ntau yog 90 txog 130 degrees Celsius - nrog lub teeb siab thiab luv heev nyob lub sij hawm ntawm 1 mus rau 2 vib nas this. Lub hom phiaj ntawm daim ntawv yog cov ntawv ci huv si los yog lub siab mos siab muag, tsis yog qhov kub hnyiab.

Coated ntawv thiab cardstock txais cov ntawv xa mus zoo nkauj vim tias lawv du, kaw ntom nti muab kev sib cuag nrog lub ntsej muag tuag. Uncoated stocks yog ntxeem tau ntau dua, uas tuaj yeem ua rau micro-pab hauv cov ntawv ci. Yog tias koj nyob nraum ntawv ci stamping rau ntawm daim ntawv tsis muaj coated, qhov kub thiab txias me ntsis (ntxiv 10 mus rau 15 degrees Celsius) thiab ib feem ntau nyob rau lub sij hawm them nyiaj rau qhov nce saum npoo.

Cov ntawv ntim hnyav dua thiab cov rooj tsav xwm nruj - hom siv rau ntim khoom kim heev, phau ntawv npog, thiab cov ntaub ntawv nthuav qhia - tuaj yeem daws qhov debossing tob dua yam tsis muaj kua muag vim tias lawv cov caliper txhawb kev hloov pauv tshuab. Daim ntawv sib zog dua 200 gsm txaus ntshai punncturing nyob rau hauv aggressive qhov tob los yog siab teeb tsa.

Cov yasfaib ua ob hom sib txawv. Softer thermoplastics zoo li polyethylene, polypropylene, thiab PVC teb zoo rau tooj dag tuag ntawm qhov kub ntawm 165 txog 200 degrees Celsius (325 txog 400 degrees Fahrenheit). Cov ntaub ntawv no soften precisely nyob rau hauv tshav kub, txais ntawv ci hloov tau yooj yim, thiab ua kom huv si debossed marks. Thermoset plastics thiab harder engineered resins yuav tsum tau kub siab dua - mus txog 400 txog 455 degrees Celsius (750 txog 850 degrees Fahrenheit) - zoo ib yam li hardwood branding.

Ib qho tseem ceeb xav txog nrog plastics: lub zog nto. Feem ntau cov yas xav tau lub zog ntawm qhov tsawg kawg nkaus ntawm 38 mus rau 42 dynes / cm rau kev txhim khu kev qha ntawv nplaum. Tsawg-nto- cov khoom siv hluav taws xob xws li polyethylene tsis kho lossis polypropylene yuav xav tau kev kho mob corona lossis kev kho cov nplaim hluav taws ua ntej stamping kom ntseeg tau tias cov ntawv cog lus ruaj khov es tsis tev tawm lub sijhawm.

Nyias yas zaj duab xis siv nyob rau hauv ntim khoom noj los yog tshuaj blister packs feem ntau tsis haum rau ncaj tooj dag tuag kub stamping - kub kub los ntawm ua ntej tsim ib tug usable cim. Cov ntawv thov no tau txais txiaj ntsig zoo dua los ntawm kev tshwj xeeb hauv kab coders lossis cov txheej txheem txias txias.

Npuag thiab cov ntaub ntawv tshwj xeeb

Synthetic textiles xws li nylon, polyester, thiab canvas tuaj yeem kub stamped ntawm qhov kub zoo ib yam li cov thermoplastics mos (150 txog 200 degrees Celsius), tab sis lub siab yuav tsum nyob twj ywm kom tsis txhob crushing lub weave. Cov ntaub ntawv hloov pauv ntawm cov ntaub ua haujlwm zoo tshaj plaws nrog cov khoom sib txuas, nruj nreem kaw - qhib-cov ntaub ntawv los yog cov ntaub ntawv hnyav hnyav tsis muaj qhov sib txuas mus tas li xav tau kom huv si adhesion.

Wax seals sawv cev rau niche tab sis loj hlob daim ntawv thov. Cov tooj dag tuag tsim los rau kev siv quav ciab ntawm qhov kub qis dua (cov quav ciab nws tus kheej melts ntawm 60 mus rau 85 degrees Celsius), thiab cov tuag yog siv txias - nias rau hauv tseem - molten wax los tsim lub tswv yim raws li nws teev. Tus tuag lub thermal mass yeej pab ntawm no, kos cov cua sov kom deb ntawm cov quav ciab thiab ua kom lub teeb nrawm.

Khoom noj khoom haus- cov ntawv thov qib xws li cov khob cij, tortillas, lossis cheese siv cov khoom noj- tooj dag nyab xeeb tuag ntawm qhov kub thiab txias calibrated rau cov khoom tshwj xeeb. Cov no yog luv luv -cov ntawv thov hu rau qhov chaw tuag tawm ntawm lub ntsej muag kom zoo nkauj yam tsis tau ua noj los ntawm cov khoom.

Cov lus hauv qab no consolidates pom zoo pib tsis rau qhov zoo tshaj plaws substrate rau tooj dag stamping tuag ua hauj lwm. Cov txiaj ntsig no sawv cev rau qhov kev sim pib cov ntsiab lus - ib txwm khiav qhov kev xav ntawm cov khoom seem ua ntej ua rau cov khoom tsim tawm, txij li cov tooj dag tuag nyob hauv lub sijhawm los ntawm cov khoom sib txawv nrog qhov loj me, tsim complexity, thiab cov khoom siv tshwj xeeb.

Hom khoom Qhov kub thiab txias Qib Siab Nyob Zoo Sijhawm Ntawv Nyiaj Compatibility
Zaub -tanned tawv 150 - 200 C (300 - 400 F) Nruab nrab kom khov 2 - 5 feeb Zoo heev
Chrome- tawv tawv 120 - 150 C (250 - 300 F) Lub teeb rau nruab nrab 1 - 3 feeb Zoo
PU / hluavtaws tawv 100 - 140 C (210 - 285 F) Teeb 1 - 2 feeb Zoo (test ua ntej)
Softwood (Pine, cedar) 340 - 400 C (650 - 750 F) ruaj, txawm 5 - 10 feeb Tsis raug (kub hom)
Hardwood (maple, walnut) 400 - 455 C (750 - 850 F) ruaj, txawm 8 - 15 feeb Tsis raug (kub hom)
Coated ntawv / cardstock 90 - 120 C (195 - 250 F) Teeb 1 - 2 feeb Zoo heev
Uncoated ntawv / board 100 - 130 C (210 - 265 F) Lub teeb rau nruab nrab 1 - 3 feeb Zoo (me ntsis siab dua)
Mos thermoplastics (PE, PP, PVC) 165 - 200 C (325 - 400 F) Nruab nrab 2 - 4 feeb Zoo (xyuas nto zog)
Hard thermoset plastics 400 - 455 C (750 - 850 F) ruaj 3 - 8 feeb Txwv tsis pub
Synthetic ntaub (nylon, polyester) 150 - 200 C (300 - 400 F) Teeb 1 - 3 feeb Nruab nrab (nruab nrab weaves nkaus xwb)
Wax foob Tuag siv txias rau molten wax Lub teeb nias rau hauv wax Tuav kom txog thaum teeb tsa (3 - 5 sec) Tsis siv tau

Nco ntsoov tias cov kev ntsuas no cuam tshuam. Lub ntsej muag tuag loj dua xav tau ntau lub siab thiab nyob ntev me ntsis kom paub meej tag nrho, txawm tias kev sib cuag. Ib tug sib sib zog nqus engraved tuag khiav ntawm qhov kub thiab txias raws li ib tug ntiav ib tug yuav ua rau ib tug sib sib zog nqus tswv yim vim hais tias tsawg deg cheeb tsam yog hloov tshav kub. Thiab ambient rhiav kub, substrate thickness, thiab txawm humidity tag nrho nudge qhov zoo chaw nyob rau hauv ib qho kev taw qhia los yog lwm yam.

Lub substrate qhia rau koj seb qhov kub thiab lub sij hawm ntau npaum li cas rau lub hom phiaj, tab sis yuav ua li cas koj thiaj li xa cov cua sov - thiab koj tswj siab npaum li cas - nyob ntawm seb cov khoom siv nyob rau ntawm koj lub rooj ntev zaum lossis cov kab ntau lawm.

Cov cuab yeej Compatibility thiab cua sov txoj kev rau tooj dag Stamping tuag

Paub qhov kub thiab txias nyob rau hauv koj lub substrate tsuas yog ib nrab ntawm qhov sib npaug. Cov xovxwm koj siv thiab yuav ua li cas nws muab cov cua sov rau lub ntsej muag tuag txiav txim siab seb cov kev teeb tsa no txhais ua cov txiaj ntsig zoo ib yam lossis kev ntxhov siab hloov pauv ntawm ib qho kev xav mus rau lwm qhov. Cov khoom siv sib txawv mount tooj dag tuag sib txawv, tswj lub siab nrog qhov sib txawv, thiab kub tuag los ntawm cov txheej txheem sib txawv - txhua qhov sib xyaw ua ke haum rau cov ntsiab lus tsim khoom tshwj xeeb.

Xovxwm Hom thiab Lawv Brass Die Compatibility

Tsis yog txhua lub xovxwm ua haujlwm zoo ib yam nrog cov tooj dag tuag. Lub mounting system, kev xa khoom siab, thiab kev tswj xyuas mob stroke sib txawv heev ntawm cov khoom siv, thiab sib piv koj cov neeg tuag rau lub tshuab tsis raug tsim teeb meem uas tsis muaj qhov ntsuas kub tuaj yeem kho.

Arbor presses nrog cua sov ntsiabyog cov ua hauj lwm ntawm me me -batch thiab hobbyist kub stamping. Lub tooj dag tuag rau arbor xovxwm kub stamping feem ntau mounts ntawm ib tug threaded bunter ncej los yog ib tug bolted clamp phaj txuas rau ib tug rhuab platen. Koj tswj lub siab manually los ntawm lub kauj npab, uas muab rau koj tactile tawm tswv yim tab sis txwv repeatability. Arbor presses excel rau prototyping, short runs, thiab ib tug -tawm kev cai ua hauj lwm uas koj muaj peev xwm them taus hu rau txhua qhov kev xav los ntawm kev xav.

Pneumatic kub stamping tshuabxa huab cua-lub tog raj kheej- tsav siab ntawm lub zog preset, tshem tawm tib neeg kev hloov pauv ntawm phau ntawv xovxwm. tooj dag tuag mounting rau pneumatic xovxwm teeb feem ntau yog ib tug ceev - hloov fixture phaj - cov bolts tuag rau ib tug txhuas adapter uas swb mus rau hauv ib tug dovetail los yog clamping rail ntawm lub taub hau rhuab. Qhov kev poob qis tsis tu ncua thiab kev ua haujlwm nyob rau hauv lub voj voog ua rau cov tshuab pneumatic zoo tagnrho rau nruab nrab mus rau siab - ntim ntau lawm qhov twg txhua qhov kev xav yuav tsum phim qhov kawg.

Tes- tuav lub npe hlauyog qhov yooj yim configuration. Cov tooj dag tuag threads ncaj qha mus rau los yog clamps rau hauv lub taub hau ntawm ib qho hluav taws xob cua sov los yog nplaim taws -rhuab kov. Koj siv lub zog los ntawm tes tawm tsam lub workpiece. Qhov kev teeb tsa no suav nrog kev cob qhia tawv tawv, cov neeg ua haujlwm tsim cov khoom lag luam tiav, thiab txhua daim ntawv thov uas lub tshuab ua haujlwm tsis tuaj yeem tuaj rau hauv xovxwm - rooj tog vaj huam sib luag, cov khoom sib dhos, lossis cov khoom loj uas yuav tsis haum rau hauv lub platen.

Thaum tshav kub kub presses (clamshell thiab viav vias -tawm)siv lub lauj kaub loj loj los siv txawm tias lub siab thoob plaws cheeb tsam. tooj dag tuag mount rau saum platen nrog siab -kub nplaum daim kab xev los yog ntsia liaj qhov rooj ncaj qha rau hauv tapping inserts. Thaum tshav kub kub xovxwm muab qhov zoo sib xws thoob plaws lub ntsej muag tuag tag nrho tab sis muaj kev tswj xyuas kom tsawg dua li cov tshuab pneumatic. Lawv ua haujlwm zoo rau cov ntawv nyiaj stamping ntawm cov ntaub ntawv tiaj tus xws li ntawv, cardstock, thiab daim tawv nyias.

Ntawm no yog ib daim ntawv qhia ceev rau kev sib piv cov cuab yeej rau koj cov kev xav tau ntau lawm:

  • Arbor xovxwm nrog rhuab platen- Qhov zoo tshaj plaws rau kev tsim qauv, kev cai ib qho - tawm, thiab khiav qis dua 50 daim. Kev tuav tswj siab. Cov cuab yeej siv tsawg.
  • Pneumatic kub stamping tshuab- Qhov zoo tshaj plaws rau kev tsim khoom zoo ib yam ntawm 50 txog 10,000+ daim. Programmable siab, nyob, thiab kub. Tus nqi nruab nrab rau cov khoom siv siab.
  • Tes- tuav lub npe hlau (hluav taws xob lossis nplaim taws)- Qhov zoo tshaj plaws rau cov khoom loj loj, ntawm - qhov chaw ua lag luam, thiab qis - ntim khoom siv tes ua (1 txog 100 daim). Portable, kev teeb tsa tsawg kawg nkaus. Cov cuab yeej siv tsawg.
  • Clamshell lossis viav vias -tawm cua sov nias- Qhov zoo tshaj plaws rau cov substrates tiaj tus, cov ntawv ci ua haujlwm, thiab nruab nrab khiav (20 mus rau 500 daim). Txawm tias cua sov faib thoob plaws qhov chaw tuag loj. Tus nqi khoom siv nruab nrab.

Cov txheej txheem cua sov thiab ntsuas kub

Cov txheej txheem cua sov rau tooj dag stamping tuag poob rau hauv plaub pawg loj, thiab txhua tus cuam tshuam li cas cov cua sov sib npaug sib faib thoob plaws lub ntsej muag tuag - qhov tseem ceeb ntawm tooj dag ntau dua li lwm cov hlau.

Vim li cas? Vim tias tooj dag muaj cov thermal conductivity siab (kwv yees 109 W / m-K rau hom C360 alloy). Qhov ntawd txhais tau tias cov cua sov ntws sai heev los ntawm tag nrho cov thaiv tuag. Ntawm qhov zoo, qhov no tiv thaiv qhov chaw txias thiab ua kom qhov chaw tsim tag nrho ncav cuag qhov kub thiab txias sai. Ntawm qhov tsis zoo, nws kuj txhais tau tias muaj kev tsis sib haum xeeb hauv qhov chaw tshav kub - qhov chaw kub ntawm qhov chaw tsis zoo ntawm lub tshuab cua sov, piv txwv li - propagates los ntawm qhov tuag thiab tuaj yeem ua rau cov ntawv ci tsis sib xws lossis substrate scorching hauv thaj chaw hauv cheeb tsam.

Electric cartridge rhaubyog cov txheej txheem cua sov tshaj plaws rau cov xovxwm ntau lawm. Cov ntsiab lus cylindrical resistive ntxig rau hauv qhov dhuav hauv lub platen lossis ncaj qha rau hauv qhov tuag lub mounting phaj. Lawv ua kom sov sai sai, teb zoo rau PID controllers, thiab muab qhov zoo sib xws thaum sib nrug zoo. Feem ntau cov pneumatic thiab arbor xovxwm teeb siv cov cartridge tso cua sov ntawm 100 thiab 500 watts nyob ntawm qhov loj me.

Sab nrauv cua sov phajsandwich cov tooj dag tuag nruab nrab ntawm cov cua sov aluminium lossis steel platen thiab lub taub hau xovxwm. Cov tuag absorbs tshav kub conductively los ntawm lub phaj hauv qab nws. Txoj hauv kev no ua haujlwm zoo rau cov xovxwm kub thiab qee lub tshuab stamping. Lub downside yog me ntsis qeeb thermal teb thaum kho qhov kub thiab txias - koj nyob nraum cua sov ib tug loj thermal mass (phaj ntxiv tuag) es lub tuag ib leeg.

Gas-rhaub hlausiv lub nplaim hluav taws xob butane los yog propane los ua kom sov lub taub hau hlau, uas cov tooj dag tuag yog mounted. Cov no muaj ntau nyob rau hauv daim ntawv teev npe khoom siv tes thiab kev ua haujlwm uas tsis muaj hluav taws xob. Kev tswj qhov kub thiab txias yog qhov tsis tseeb - koj nyob nraum kwv yees raws li kev paub dhau los, xim ntawm cov hlau rhuab, lossis lub ntsuas kub saum npoo. Gas cua sov ua rau cov txiaj ntsig tsis zoo dua li txoj kev siv hluav taws xob, tab sis kev lag luam portable -tawm yog tsim nyog rau ntau yam khoom siv tes ua thiab kev siv ntoo.

Integrated digital kub controllerstsis yog ib txoj kev cua sov lawv tus kheej, tab sis lawv hloov cov hluav taws xob cua sov rau hauv qhov ntsuas qhov tseeb. Lub tshuab ntsuas kub rau tooj dag tuag ua haujlwm feem ntau yog siv lub ntsuas kub thermocouple nyob rau hauv lub platen lossis tuag mount, pub tiag tiag- lub sijhawm nyeem ntawv rau PID maub los uas hloov pauv lub zog rau cov cua sov. Qhov no tuav qhov kub ntawm lub ntsej muag nyob rau hauv ntxiv los yog rho tawm 2 mus rau 5 degrees Celsius ntawm koj lub hom phiaj - tseem ceeb thaum koj khiav ntawv ci uas xav tau raws nraim 120 degrees Celsius kom huv si adhesion thiab scorches lub substrate ntawm 140 degrees Celsius.

Cov tswv yim coj mus siv: yog tias koj txoj haujlwm xav tau cov txiaj ntsig rov qab los ntawm ntau txhiab lossis ntau pua qhov kev xav, nqis peev rau hauv lub tshuab hluav taws xob hluav taws xob ua ke nrog tus tswj PID digital. Yog tias koj tab tom tsim ob peb cov khoom tawv tawv ntawm koj lub rooj zaum thiab tuaj yeem zam qhov kev xav me ntsis - rau - qhov kev xav txawv, qhov yooj yim rhuab hlau los yog phau ntawv ntsuas kub tau ua tiav.

Cov khoom siv xaiv ua rau koj ib qho - tus nqi siab npaum li koj lub qab nthab zoo. Cov xovxwm pneumatic nrog cov ntsuas kub digital sawv cev rau kev nqis peev tseem ceeb uas them rov qab los ntawm kev nrawm thiab sib xws ntawm kev khiav mus ntev - thaum ib txhais tes- tuav hlau raug nqi ib feem ntau npaum li cas tab sis xav tau kev txawj ntau dua thiab sijhawm rau ib thooj. Kev nkag siab qhov twg koj tuag, koj cov khoom siv, thiab koj cov khoom ntim sib tshuam pab koj txiav txim siab yuav khoom ntse dua thaum nws los txog rau ob qho tib si kho vajtse thiab cov khoom siv tuag nws tus kheej.

comparison of die materials from left to right brass magnesium copper and steel blocks with engraved patterns

Tus nqi tseem ceeb thiab cov khoom siv hloov pauv rau Brass Stamping Tuag

Cov cuab yeej siv peev tsuas yog ib feem ntawm daim duab pob nyiaj siv. Tus tuag nws tus kheej nqa nws tus kheej tus nqi hloov pauv - thiab rau ntau tus neeg yuav khoom ua haujlwm lawv thawj qhov kev cai tuag, tus nqi xav tias tsis muaj tseeb. Qhov kev cai tooj dag tuag nqi npaum li cas? Tsis muaj ib tus lej, tab sis muaj cov txheej txheem tseeb ntawm qhov hloov pauv uas txav tus nqi nce lossis nqis kwv yees. Kev nkag siab txog cov tooj dag stamping tuag tus nqi ua rau koj nyob rau hauv txoj haujlwm muaj zog dua thaum thov cov quotes thiab sib piv cov neeg muag khoom.

Dab tsi Influences Brass Die Pricing

Tsib lub hauv paus tseem ceeb txiav txim siab seb koj yuav them dab tsi rau kev cai tooj dag tuag:

  • Tuag loj- Cov tuag loj dua siv cov khoom siv raw thiab xav tau lub sijhawm tshuab ntev dua. Ib 1-nti square logo tuag raug nqi tsawg dua li 4 x 6 nti plaque tuag, txawm tias cov qauv tsim tsis zoo ib yam.
  • Engraving complexity- Cov ntawv nyeem yooj yooj yim- tsuas yog tuag nrog thaiv cov ntawv sau tshuab nrawm dua li lub logo tsis sib xws nrog cov serifs zoo, nkhaus nkhaus, thiab ntau yam sib cais. Cov cuab yeej siv ntau dua txhais tau tias ntau lub sijhawm CNC, uas ncaj qha nce nqi.
  • Engraving qhov tob- Qhov kev xav tob tob yuav tsum muaj cov ntaub ntawv tshem tawm ntau dua. Kev tuag txiav mus rau 1.5 hli qhov tob rau qhov muag tsis pom debossing yuav siv sij hawm ntev heev los tsim ntau tshaj li 0.3 hli ntiav tuag npaj rau cov ntawv ci.
  • Mounting kho vajtse- Ib qho tooj liab liab thaiv tus nqi tsawg dua ib qho mounted rau ntawm ib lub phaj aluminium backing nrog threaded bunter posts los yog kev cai toggle nuv fixtures. Tshwj xeeb mounting ntxiv ob qho tib si khoom siv thiab kev sib dhos ua haujlwm.
  • Order kom muaj nuj nqis- Ib - tawm kev cai tuag nqa tag nrho cov nqi teeb tsa. Yog tias koj xav tau tsib tus neeg tuag zoo ib yam (rau ntau lub chaw ua haujlwm lossis cov cuab yeej thaub qab), tus nqi ntawm ib -unit poob vim tias CNC program, fixturing, thiab checks zoo sib koom ua ke.

Lub sijhawm hloov pauv tseem cuam tshuam rau tus nqi. Lub sij hawm txhuas txhuas ntawm 5 mus rau 10 hnub ua hauj lwm nqa tsis tau nqi, tab sis maj xaj xaj (2 mus rau 3 hnub) feem ntau ntxiv 25 mus rau 50% rau tag nrho - zoo ib yam li cov nqi nrawm tshaj plaws thoob plaws cov kev cai hlau fabrication. Yog tias koj ncua sij hawm tso cai rau kev hloov pauv, cov txheej txheem ntau lawm txuag nyiaj tiag.

Rau qhov kev ntsuas ntxhib: me me tooj dag tuag (hauv qab 2 ntiv tes) rau cov nyiam nyiam cov khoom lag luam feem ntau poob hauv $ 50 txog $ 150 ntau yam. Nruab nrab-size ntau lawm (2 mus rau 4 ntiv tes) nrog kev nyuaj nyuaj khiav $150 txog $500. Loj lossis cov ncauj lus kom ntxaws heev rau cov ntawv thov kev lag luam stamping tuaj yeem tshaj $ 500 txog $ 1, 000+, tshwj xeeb tshaj yog thaum mounted nrog precision hardware rau pneumatic presses.

Brass vs Alternative Die Materials

Brass tsis yog tib txoj kev xaiv. Plaub lwm cov ntaub ntawv sib tw rau cov ntawv thov tuag, thiab txhua tus nyob hauv txoj haujlwm sib txawv ntawm tus nqi - piv rau - kev ua tau zoo spectrum. Qhov sib piv ntawm tooj dag vs magnesium tuag yog qhov kev txiav txim siab tshaj plaws rau cov neeg yuav khoom ntawm pob nyiaj siv, thaum lub hlau vs tooj dag stamping tuag kev sib cav yog qhov tseem ceeb tshaj plaws rau siab - ntim cov haujlwm npaj cov phiaj xwm ntau lawm.

Ntawm no yog yuav ua li cas cov ntaub ntawv stacking:

Tuag Khoom Tus Nqi Tshaj Lij Lifespan (Impressions) Muaj peev xwm nthuav dav Cov ntawv thov zoo tshaj plaws
tooj dag (C260 / C360) $$ 50,000 - 100,000+ Siab - tuav cov kab zoo thiab cov npoo ntse zoo Txhua yam - lub hom phiaj: ntawv nyiaj stamping, debossing, branding ntawm tawv, ntawv, ntoo, yas
Magnesium $ 5,000 - 10,000 Nruab nrab - cov ntsiab lus zoo tau tab sis hnav sai Kev ua haujlwm luv luv, kev tsim qauv, daim npav tos txais, phau ntawv khi, qis -cov ntawv ua haujlwm siab
Zinc $ 3,000 - 8,000 Tsawg mus rau nruab nrab - softer alloy txwv ntug tuav Cov peev nyiaj luv luv- khiav tuag, cov cuab yeej siv pov tseg, pov thawj- ntawm- kev sim ntsuas
Tooj $$-$$$ 30,000 - 60,000 Siab heev - softer tshaj tooj dag tab sis tshuab kom meej meej Siab- nthuav dav foil stamping rau ntawm daim ntawv, kev ruaj ntseg luam ntawv, nplua - daim ntawv thov kos duab
Steel (cov cuab yeej steel) $$$-$$$$ 500,000 - 1,000,000+ Siab - tuav cov npoo nyob rau hauv siab heev thiab kub Siab- ntim cov cim kev lag luam, kev tsim cov yas, ntev - kev sib tw ntau lawm

Qee qhov kev soj ntsuam los ntawm qhov kev sib piv no tsim nyog qhia txog:

Magnesiumtus nqi kwv yees li 40 txog 60% tsawg dua tooj dag rau tib yam -size tuag, tab sis tooj dag tuag lifespan nyob rau hauv impressions feem ntau yog 5 mus rau 10 npaug ntev dua. Yog tias koj tsuas yog xav tau ob peb puas qhov kev xav rau kev ntim khoom luv luv lossis cov ntaub ntawv tshwm sim, magnesium txuag nyiaj. Tshaj li ob peb txhiab daim, koj yuav hloov cov magnesium tuag - tej zaum ntau tshaj ib zaug - ua tooj dag pheej yig dua li qhov project lub neej.

Hlauoutlasts tooj dag los ntawm qhov kev txiav txim ntawm qhov loj me tab sis tus nqi 3 mus rau 5 npaug ntau dua thiab siv sijhawm ntev dua rau lub tshuab vim nws qhov nyuaj. Hlau ua rau kev txiav txim siab thaum koj tab tom khiav ib tus qauv tsim los ntawm ntau pua txhiab lub voj voog ntawm cov kab ntau lawm. Rau cov ntim nruab nrab - hais 10,000 txog 50,000 impressions - tooj dag muab qhov zoo sib npaug ntawm ib feem ntawm kev nqis peev.

Toojoccupies ib lub niche rau ultra- ua haujlwm zoo. Nws softer muaj pes tsawg leeg cav tov rau nruj tolerances tshaj tooj dag, tab sis tib softness txhais tau tias nws hnav sai dua nyob rau hauv rov qab kub thiab siab. Nws yog tus kws tshaj lij txoj kev xaiv rau siab -kawg sau ntawv thiab daim ntawv thov kev ruaj ntseg, tsis yog ib qho kev xaiv dav dav -.

Kev xaiv ntawm cov ntaub ntawv no thaum kawg nyob ntawm koj qhov ntim ntau lawm, kev xav tau nthuav dav, thiab lub qab ntug pob nyiaj siv. Rau cov kws tsim khoom thiab pab pawg muab kev sib piv cov yam ntxwv ntawm cov khoom siv sib txawv ntawm ntau daim ntawv thov, YICHEN'sKhoom sivmuab lub ntsiab lus pib muaj txiaj ntsig rau kev ntsuas tooj dag, hlau, thiab lwm yam hlau ntau lawm ib sab ntawm - cov ntsiab lus muaj txiaj ntsig zoo thaum qhov kev txiav txim siab ntawm cov khoom tuag cuam tshuam nrog cov khoom siv dav dav.

Tus nqi thiab cov khoom xaiv qhia koj tias koj tab tom yuav dab tsi. Tab sis txawm tias txoj cai tuag nyob rau hauv cov ntaub ntawv zoo tuaj yeem ua tsis tau yog tias muaj qee yam tsis raug thaum lub sijhawm tsim khoom - thiab paub yuav ua li cas kuaj xyuas thiab kho cov teeb meem uas tshwm sim yuav txuag tau ob lub sijhawm thiab kev xav.

inspecting a brass stamping die face for wear signs and surface quality under magnification

Troubleshooting Common Brass Die Teeb meem

Koj tau hu xov tooj rau hauv koj qhov kub thiab txias, xaiv txoj cai substrate, thiab mounted koj tuag - tab sis lub tswv yim tseem tsis zoo. Ua ntej scrapping lub workpiece los yog liam tus neeg tsim khoom tuag, feem ntau kub stamping tsis ua haujlwm rov qab mus rau ib qho kev kuaj pom qhov ua rau nrog kev kho ncaj qha. Phau ntawv qhia kev daws teeb meem no suav nrog cov teeb meem uas koj yuav ntsib thiab taug kev los ntawm txhua qhov ua rau- thiab- kev daws teeb meem yog li koj tuaj yeem rov qab los ntxuav cov kev xav tau sai.

Nthuav lossis tsis sib xws

Thaum koj cov tooj dag tuag tawm ib qho cim uas tsaus muag ntawm ib sab, cov ces kaum uas ploj lawm, lossis tsis sib haum xeeb sib sib zog nqus ntawm qhov tsim, qhov teeb meem yuav luag ib txwm nyob hauv lub siab lossis kev sib cuag es tsis yog tuag nws tus kheej. Nov yog dab tsi los kuaj:

  • Tsis txaus siab tag nrho- Cov tuag tsis raug tsav nyuaj txaus rau hauv lub substrate los tsim kev sib cuag tag nrho.Kho:Ntxiv dag zog ntxiv incrementally. Nyob rau hauv lub arbor xovxwm, siv ntau zog siab; ntawm lub tshuab pneumatic, tsa lub tog raj kheej PSI hauv cov kauj ruam me kom txog thaum tag nrho cov qauv tsim hloov mus kom huv.
  • Tsis sib xws platen lossis mounting nto- Yog hais tias lub tshav kub platen yog warped, hnav, los yog qhov tuag mount tsis zoo tag nrho, ib tug ntug ntawm cov tuag hu rau lub substrate ua ntej lwm yam.Kho:Muab ib daim ntawv ntawm cov ntawv carbon ntawm qhov tuag thiab lub tiaj tiaj, nias rau hauv, thiab xyuas cov qauv kev sib cuag. Yog hais tias siab concentrates ntawm ib sab, shim qhov qis - cov cheeb tsam siab nrog nyias ntawv ci los yog ntawv kom txog thaum sib cuag zoo. Hloov cov platens uas pom pom pom qhov pom lossis hnav grooves.
  • Hnav tuag nto- Tom qab kaum tawm txhiab qhov kev xav, qhov saum npoo ntawm lub pob tsa tau txhim kho micro- puag ncig ntawm cov npoo thiab poob qhov siab sib xws. Cov ntsiab lus zoo hnav ua ntej vim tias lawv muaj tsawg dua.Kho:Tshawb xyuas lub ntsej muag tuag nyob rau hauv magnification. Yog hais tias cov npoo tshwm puag ncig los yog cov cheeb tsam tshwj xeeb pom qis dua qhov seem, cov tuag xav tau resurfacing lossis hloov.
  • Kev npaj tsis raug substrate- Tawv nrog cov roj saum npoo, ntawv nrog cov dej noo ntau dhau, lossis cov yas nrog cov nqi zoo li qub txhua tus tiv thaiv kev hloov pauv hloov pauv.Kho:Ntxuav lub substrate nto tam sim ntawd ua ntej stamping. So cov tawv nqaij nrog lint-dawb daim ntaub, cov ntawv ntim khoom kom cov av noo zoo (qis dua 8%), thiab siv cov tshuaj tiv thaiv- zoo li qub ntawm cov yas.
  • Substrate warping los yog unevenness- Ib daim ntawv cockled los yog daim tawv nkhaus yuav tsis ua rau tag nrho kev sib cuag nrog lub tiaj tus tuag.Kho:Flatten substrates ua ntej stamping. Rau cov ntawv, acclimate stock in a controlled-humidity environment. Rau tawv, siv lub nraub qaum los yog jig uas tuav cov khoom tiaj tus thaum lub voj voog xovxwm.

Scorching, Sticking, thiab Foil Transfer teeb meem

Qhov kub thiab txias- cuam tshuam txog kev ua tsis tiav yog qhov mob taub hau tshaj plaws hauv kev ua haujlwm tooj dag. Vim tias tooj dag ua kom sov tau zoo, txawm tias me me overshoots nyob rau hauv qhov kub thiab txias los yog lub sij hawm nyob twj ywm txhais tam sim ntawd rau hauv pom kev puas tsuaj ntawm lub substrate.

  • Substrate scorching- Cov khoom darkens, burns, los yog discolors tshaj qhov xav tau ntawm qhov chaw.Ua rau:Kub kub teem siab dhau lawm, nyob ntev ntev, los yog ob qho tib si.Kho:Txo qhov kub thiab txias hauv 5℃Celsius increments thiab shorten lub sij hawm nyob rau hauv kom txog thaum lub cim yog huv si yam tsis muaj ib puag ncig discoloration. Ntawm tawv, scorching feem ntau tshwm raws li ib tug maub halo nyob ib ncig ntawm cov tsiaj ntawv; ntawm daim ntawv, nws qhia tau hais tias yellowing los yog brittleness ntawm lub tswv yim ntug.
  • Tuag lo rau substrate- Cov tuag rub cov khoom ntawm kev tso tawm, rub cov fibers los ntawm daim ntawv, ncab tawv, los yog tawm hauv seem ntawm lub ntsej muag tuag.Ua rau:Adhesive residue buildup los ntawm cov ntawv ci, melted substrate khoom ci rau qhov tuag, los yog kub heev ua rau lub substrate rau ib nrab fuse rau tooj dag.Kho:Ntxuav lub ntsej muag tuag kom huv si - siv txhuam txhuam (tsis muaj hlau, uas khawb qhov nyem) thiab cov kuab tshuaj uas tsim nyog rau cov khoom seem. Rau cov ntawv ci residue, isopropyl cawv lossis ib lub tshuab nqus tsev ntxhua khaub ncaws ua haujlwm zoo. Txo qhov kub thiab txias yog tias cov nplaum rov ua dua tom qab ntxuav.
  • Tsis tiav daim ntawv hloov pauv (cov pob liab qab lossis thaj ua rau thaj tsam)- Qhov chaw ntawm cov ntawv xa tawm tsim kom huv si thaum lwm qhov chaw qhia pom qhov liab qab hauv qab.Ua rau:Qhov kub tsis txaus tiv thaiv kev ua kom nplaum tag nrho, tsis sib npaug siab tawm hauv qis - thaj chaw sib cuag, lossis ntawv ci - substrate incompatibility qhov twg cov nplaum txheej tsis sib txuas nrog cov chemistry saum npoo.Kho:Ua kom kub maj mam thiab paub meej nrog kev ntsuas rub - yog tias cov ntawv nqa nqa thaum rubbed maj mam, adhesion tsis tiav. Txheeb xyuas txawm tias lub siab hla lub ntsej muag tuag. Yog tias muaj teeb meem tshwm sim, hloov mus rau qib ntawv foil tsim los rau koj hom substrate tshwj xeeb (coated vs. uncoated paper, kho vs. untreated plastic).
  • Foil los ntshav los yog qhov muag plooj- Ntawv nyiaj txuas mus dhau ntawm tus ciam teb tsim, smearing rau hauv cov duab tsis yog -.Ua rau:Kub siab dhau lawm, nyob ntev ntev, los yog hnav tuag uas nws cov npoo tsis tuaj yeem txhais cov ciam teb ruaj khov.Kho:Txo cov cua sov thiab txo lub sij hawm xovxwm. Tshawb xyuas cov npoo tuag - yog tias lawv pom pom qhov sib npaug lossis pitting, qhov tuag tau mus txog qhov chaw uas nws tsis tuaj yeem tsim cov ntawv ci ntsa iab thiab xav tau kev hloov lossis rov ua dua -machining.
  • Foil bubbling los yog wrinkling- Cov ntawv xa tawm qhia pom cov npuas me me, wrinkles, lossis nqa thaj ua rau thaj tom qab stamping.Ua rau:Cov av noo nyob rau hauv lub substrate vaporizing nyob rau hauv tshav kub, tsim cov hnab ris hauv qab cov ntawv ci. Xwb, cov ntawv ci tsis ruaj tsis khov lossis tsis txaus siab tsis ua rau nias cov ntawv ci rau saum npoo.Kho:Ua ntej- qhuav substrates ua ntej stamping (tshwj xeeb yog cov ntawv thiab tawv khaws cia rau hauv cov av ntub). Xyuas kom tseeb tias cov ntawv ci pub nro zoo ib yam, thiab xyuas kom meej tias lub siab tsis sib xws thoob plaws tag nrho cov duab.

Daim ntawv ceeb toom ceev ceev yuav ua li cas ntxuav lub tooj dag stamping tuag thaum lub sijhawm tsim khoom: txhim kho tus cwj pwm ntawm kev so lub ntsej muag tuag nrog ib daim ntaub mos muag ntawm txhua txhua 20 mus rau 50 qhov kev xav thaum khiav ntawv ci. Cov residue tsim incrementally, thiab ntes nws thaum ntxov yog yooj yim dua li kev txhuam ci ci - ntawm cov nplaum tom qab tag nrho cov khoom khiav. Rau kev tu kom tob, tshem tawm cov tuag los ntawm cov xovxwm, tsau luv luv hauv cov kuab tshuaj sov, thiab maj mam txhuam nrog tooj dag- txhuam txhuam. Tsis txhob txhuam cov ntaub qhwv los yog cov ntaub plaub hlau - lawv puag ncig cov npoo zoo koj tuag nyob ntawm qhov kev xav zoo.

Tuag Hnav thiab Cov Teeb Meem Ntev

Txhua tus tooj dag tuag muaj lub neej ntev. Cov lus nug yog seb koj li cas ncav cuag nws lub peev xwm los yog degrades ntxov vim muaj kev tiv thaiv. Paub txog cov tooj dag stamping tuag hnav cov paib ua ntej tso cai rau koj npaj hloov ua ntej cov ntawv ua haujlwm zoo hauv qab qib tau txais.

  • Edge rounding ntawm cov yam ntxwv zoo- Daim paib pom thaum ntxov tshaj plaws. Cov kab nyias nyias thiab cov ntawv me me poob lawv qhov nkig ua ntej vim tias lawv muaj cov khoom siv tsawg tshaj plaws thiab muaj kev paub txog thermal cycling feem ntau hauv ib chav tsev ntawm qhov chaw.Kev Ua:Sib piv qhov kev xav tshiab tawm tsam koj qhov pov thawj qub. Yog hais tias cov ntsiab lus zoo yog softening, cov tuag yog nkag mus rau nws lub sij hawm poob. Npaj ib qho kev hloov ua ntej qhov degradation yuav pom tseeb rau cov neeg siv khoom kawg.
  • Nto pitting los yog corrosion- Cov qhov me me los yog cov xim tsis muaj xim tshwm nyob rau ntawm lub ntsej muag tuag, tshwj xeeb tshaj yog nyob rau hauv cov tuag raug acidic substrates (qee yam zaub- tanned tawv) los yog tshuaj ntxuav cov kuab tshuaj siv tsis raug.Kev Ua:Lub teeb pitting qee zaum tuaj yeem polished yog tias nws tsis tau mus txog qhov tob tob. Sib sib zog nqus pitting yuav tsum tau hloov tuag.
  • Qhov tob poob hla lub ntsej muag tuag- Tom qab ntau txhiab qhov kev xav, qhov siab tag nrho qhov siab txo qis thaum lub qhov rooj tsa qhov chaw compressed thiab hnav nyob rau hauv qhov rov ua dua.Kev Ua:Ntsuas qhov tob tob nrog lub ntsuas qhov tob thiab sib piv rau qhov qub specification. Kev poob ntau dua 15 mus rau 20% feem ntau ua rau tuag tsis tsim nyog rau kev ua haujlwm debossing, txawm hais tias nws tseem tuaj yeem ua haujlwm rau cov ntawv xa mus qhov twg tsawg dua qhov xav tau.

Dab tsi accelerates tuag hnav? Khiav kub siab tshaj qhov tsim nyog saum cov npe - kub heev softens cov tooj dag nto microscopically nrog txhua lub voj voog, ua kom cov khoom poob. Stamping abrasive substrates (uncoated cardboard, raw ntoo) hnav tuag sai dua cov ntaub ntawv du. Thiab kev tu tus cwj pwm tsis zoo tso cai rau cov khoom seem rau ci rau hauv cov tawv tawv tawv uas yuav tsum tau ua kom muaj kev tawm tsam hnyav, ua rau cov neeg tuag hauv cov txheej txheem.

Txhawm rau txuas koj qhov tuag lub neej siv tau:

  • Khaws cia tuag hauv qhov chaw qhuav, zoo tshaj plaws qhwv hauv cov ntaub thaiv tiv thaiv -tarnish lossis kaw hauv zip- lub hnab xauv kom tiv thaiv oxidation ntawm kev siv.
  • Tsis txhob stack tuag lub ntsej muag-rau-lub ntsej muag yam tsis muaj cov khoom tiv thaiv ntawm lawv - tooj dag yog mos txaus uas kev sib cuag siab tuaj yeem hloov cov cim ntawm qhov chaw tuag.
  • Ntxuav tom qab txhua qhov kev tsim khoom, tsis yog thaum pom cov residue tshwm.
  • Khiav ntawm qhov ntsuas kub qis tshaj plaws rau koj cov substrate thiab cov ntawv ci ua ke - txhua qib siab tshaj qhov tsawg kawg nkaus ua rau lub ntsej muag hnav tsis tau txhim kho kev xav zoo.

Paub tias thaum twg tus tuag xav tau hloov pauv - thiab muaj cov ntaub ntawv npaj los txiav txim nws cov neeg ua tiav sai sai - ua rau cov khoom txav mus yam tsis muaj qhov tsis zoo. Cov txheej txheem kev txiav txim ntawd nws tus kheej muaj nws tus kheej cov txheej txheem zoo tshaj plaws tsim nyog nkag siab ua ntej koj tuaj tos lub xov tooj lossis sau daim ntawv tso cai.

Yuav Thov Li Cas thiab Ntsuas Kev Cai Brass Stamping Tuag

Hloov cov tuag hnav lossis ua haujlwm rau koj thawj cov cuab yeej kev cai yuav tsum ncaj nraim - tab sis cov lus thov tsis meej pem ua rau cov txiaj ntsig tsis meej. Cov neeg muab khoom xav tau cov ntaub ntawv tshwj xeeb los tsim cov tuag uas phim koj daim ntawv thov, thiab koj xav tau lub hauv paus meej rau kev tshuaj xyuas qhov tuaj txog. Txawm hais tias koj yog tus tswv ntawm lub rooj cob qhia tawv kom xaj ib qho khoom lag luam tuag lossis ib tus kws tsim khoom ntim khoom siv cov cuab yeej tsim khoom, cov txheej txheem hauv qab no ua rau ob sab ua ke los ntawm kev sib cuag thawj zaug los ntawm kev xa khoom zaum kawg.

Cov ntaub ntawv los sau ua ntej Order

Xav txog kev hu xov tooj rau tus neeg muag khoom thiab hais tias "Kuv xav tau tooj dag tuag nrog kuv lub logo ntawm nws." Qhov ntawd zoo li taug kev mus rau hauv lub khw muag khoom thiab nug rau "ib feem hlau." Qhov kev nthuav dav ntxiv uas koj muab ua ntej, qhov kev hloov kho tsawg dua koj yuav hlawv dhau ntawm - thiab sai dua koj cov nkoj tuag. Ntawm no yog cov txheej txheem kev txiav txim nteg tawm ib kauj ruam:

  1. Ua tiav koj cov duab kos duab vector- Muab cov qauv tsim hauv AI, EPS, SVG, lossis DXF hom ntawv nrog txhua tus fonts hloov mus rau cov qauv. Yog tias koj cov ntaub ntawv yog cov duab raster (JPEG lossis PNG), cia siab tias tus neeg muag khoom yuav them tus nqi hloov pauv lossis tsis lees txais nws ncaj qha. Cov kev cai ntawm tooj dag tuag artwork yuav tsum tsis yog -kev sib tham nyob rau theem no: huv vector paths, tsis qhib contours, thiab yog qhov ntev ntawm qhov kawg stamp loj.
  2. Qhia koj lub substrate- Qhia rau tus neeg muag khoom raws nraim yam khoom koj yuav stamping: zaub- cov tawv nqaij tawv tawv, coated cardstock, ntoo thuv, ABS yas, lossis txhua yam siv tau. Qhov no txiav txim siab qhov tob engraving thiab bevel lub kaum sab xis lawv yuav txiav rau hauv qhov tuag.
  3. Txhais hom kev xav uas koj xav tau- Koj puas yog ntawv nyiaj stamping, dig muag debossing, tshav kub branding, lossis embossing? Txhua txheej txheem yuav tsum muaj qhov sib txawv ntawm qhov tob, qhov chaw tiav, thiab ntug geometry. Kev tuag optimized rau cov ntawv ci ua haujlwm yuav tsis ua haujlwm zoo rau kev sib sib zog nqus tawv debossing.
  4. Paub meej tias koj qhov mounting system- Txheeb xyuas koj hom xovxwm thiab qhov tuag yuav txuas li cas. Bunter ncej rau arbor xovxwm? Bolt qauv rau lub tshuab pneumatic? Threaded shank rau ib tug handheld hlau? Muab qhov mounting qhov ntev - qhov sib nrug, xov loj, phaj thickness - kom cov tuag tuaj txog npaj rau nruab yam tsis tau hloov kho.
  5. Qhia koj qhov kev cia siab ntim ntau lawm- Kev tuag destined rau 500 impressions ntawm ib txoj haujlwm khoom siv tes ua tuaj yeem teev qhov txawv dua li qhov xav tias yuav khiav 50,000 cycles ntawm cov kab ntau lawm. Volume cuam tshuam cov lus pom zoo ntawm qib khoom, qhov tob ntawm qhov tshwj xeeb, thiab seb tus neeg muag khoom pom zoo li cas tooj dag lossis lwm yam zoo li hlau.
  6. Sib tham txog koj cov kev xav tau hloov pauv- Lub sij hawm ua tus qauv (5 mus rau 10 hnub ua haujlwm) khaws cov nqi tsim nyog. Rush ntau lawm compresses ncua sij hawm tab sis ntxiv 25 mus rau 50% rau koj daim ntawv them nqi. Npaj ua ntej thaum ua tau.
  7. Thov kom muaj pov thawj los yog thuam -up- Nug rau qhov kev ua yeeb yaj kiab lossis kev sim siab ua ntej lub nkoj tuag. Cov neeg muag khoom muaj koob npe muab cov ntaub ntawv pov thawj duab kos duab rau koj kos npe -tawm, ntes yuam kev ua ntej hlau raug txiav.

Ob peb tus chij liab los saib rau hauv kev sib txuas lus ntawm tus neeg muag khoom: tsis kam tham txog cov khoom siv qib lossis cov ntsiab lus alloy, tsis hais txog kev pov thawj cov kauj ruam, tsis muaj peev xwm hais qhia qhov tob tob tob, lossis hais tsis tau nug txog koj cov substrate thiab cov txheej txheem. Tus neeg tsim khoom tuag zoo nug cov lus nug - yog tias tus neeg muag khoom siv koj qhov kev txiav txim yam tsis tau qhia meej meej, koj yuav muaj feem cuam tshuam nrog cov kev pabcuam dav dav uas yuav tsis ua kom zoo dua qhov tuag rau koj daim ntawv thov.

Ntsuam xyuas Tuag Zoo thiab xaiv koj cov khoom

Koj tuag los txog. Ua ntej mounting nws ntawm koj cov xovxwm thiab khiav ntau lawm, siv tsib feeb los tshuaj xyuas nws. Daim ntawv tshuaj ntsuam xyuas qhov zoo ntawm tooj dag ntes tau qhov kev tsim khoom tsis xws luag uas yuav tshwm sim raws li qhov kev xav tsis sib haum thoob plaws koj thawj puas daim - los ntawm qhov taw tes koj twb nkim substrate thiab sijhawm.

Nov yog yam uas yuav tsum tau saib rau hauv cov khoom siv tooj dag tuag cov khoom tiav:

  • Uniform engraving qhov tob- Siv lub ntsuas qhov tob lossis ntsuas ntsuas ntsuas qhov tob tob ntawm ntau lub ntsiab lus hla lub ntsej muag tuag. Variation yuav tsum nyob rau hauv ntxiv lossis rho tawm 0.05 hli rau cov ntawv ci ua haujlwm thiab ntxiv lossis rho tawm 0.1 hli rau kev siv debossing. Yog tias ib lub ces kaum ntsuas qhov tob dua li sab nraud, qhov tuag yog machined rau ntawm lub txaj tsis zoo los yog warped thaum post- ua.
  • Ntxuav cov npoo thiab kev hloov pauv- Tshawb xyuas qhov ciam teb ntawm qhov chaw tsim tsa thiab qhov chaw ua haujlwm tom qab nyob rau hauv kev nthuav dav lossis lub loupe. Ntug yuav tsum yog nkig, tsis sib npaug los yog ragged. Burrs raws phab ntsa txiav qhia tsis tiav deburring. Fuzzy lossis tsis sib npaug txhais tau hais tias CNC me ntsis tau hnav los yog tus nqi pub dhau heev.
  • Tsim nyog mounting alignment- Yog tias qhov tuag suav nrog lub phaj thaub qab lossis cov khoom siv txuas, xyuas kom tseeb tias tus qauv tsim yog nruab nrab thiab square txheeb ze rau cov ntsiab lus mount. Ib tug tuag uas zaum crooked nyob rau hauv cov xovxwm ua angled impressions uas tsis muaj npaum li cas ntawm shimming tag nrho kho. Txheeb xyuas tias cov qhov threaded yog tapping kom huv si thiab cov tuag zaum zoo kawg nkaus tiv thaiv ib qho uas paub txog - tiaj tus siv nto.
  • Nto tiav zoo- Qhov saum npoo uas tau tsa saum npoo (qhov uas tiv tauj koj lub substrate) yuav tsum polished du. Tooling marks, khawb, lossis machining grooves ntawm qhov chaw no yuav hloov mus rau txhua qhov kev xav. Cov chaw ua haujlwm tom qab tsis tas yuav tsum tau polished tib yam - qee qhov kev ntxhib los mos muaj kev lees paub vim tias cov chaw ntawd yeej tsis tiv tauj lub substrate.
  • Tsim raug- Sib piv lub cev tuag tawm tsam koj cov duab kos duab kos duab qub. Tshawb xyuas tsab ntawv sib nrug, kab qhov hnyav, thiab cov ntsiab lus zoo uas yuav tau ua kom yooj yim thaum tsim khoom. Qhov sib txawv me me yog qhov qub ntawm qhov tsawg tshaj plaws feature qhov ntau thiab tsawg, tab sis txhua yam pom ntawm qhov pom qhov deb qhia tau hais tias qhov teeb meem zoo.

Tshaj li kev soj ntsuam cov tuag tiav, cov qib alloy nws tus kheej tsim nyog saib xyuas. Tsis yog txhua tus tooj dag yog sib npaug - thiab yuav ua li cas thiaj li xaj cov tooj dag stamping tuag uas ua tiav nws qhov kev cia siab tag nrho pib nrog kev nkag siab cov hlau hauv qab.

C360 tooj dag (dawb- ua tooj dag muaj li 60% tooj liab, 35% zinc, thiab 3% txhuas) yog qhov kev xaiv ntau tshaj plaws rau stamping tuag. Nws cov ntsiab lus txhuas ua raws li cov nti-breaker thaum lub sij hawm CNC machining, ua kom huv si txiav thiab smoother nto. C260 tooj dag (70% tooj liab, 30% zinc) muaj kev tiv thaiv corrosion zoo dua thiab muaj zog dua me ntsis tab sis cov tshuab tsis huv - raws liKev sib piv kev soj ntsuam ntawm cov alloys qhia, C360 xa cov machinability zoo heev thaum C260 nyiam qhov ntev - ib puag ncig raug kev txhawj xeeb.

Rau feem ntau kub stamping thiab cov ntawv sau npe, C360 muab qhov zoo tshaj plaws tshuav nyiaj li cas: nws tshuab kom nthuav dav, ua kom sov sib npaug, thiab tuav txog kaum tawm txhiab lub voj voog thermal. C260 ua rau muaj kev nkag siab ntau dua rau cov neeg tuag uas yuav khaws cia ntev - lub sijhawm ntawm kev siv tsis tu ncua lossis raug rau cov kab mob corrosive (qee yam tshuaj- tanned tawv lossis cov ntawv kho).

Kev xaiv cov khoom siv tau yooj yim dua thaum koj tseem tab tom qhia qhov chaw stamped es tsis yog qhov tuag xwb - piv cov tooj dag tiv thaiv aluminium, steel, thiab stainless hlau rau cov khoom tsim. Rau cov kws tshaj lij thiab cov pab pawg nrhiav cov kev txiav txim siab no, YICHEN'sCov ntaub ntawv nploojua hauj lwm raws li ib tug tswv yim kev tshawb fawb cuab yeej uas koj muaj peev xwm sib piv tooj dag alloys nrog rau lwm yam hlau ntau lawm thaum lub sij hawm specification, pab aligning tuag cov kev xaiv ntawm cov khoom uas yuav tsum tau dav dav.

Cov kab hauv qab: lub qhov dej- xaj tooj dag tuag - tau qhia meej meej, tshuaj xyuas kom zoo, thiab sib phim rau cov hlau zoo rau koj daim ntawv thov - muab cov kev xav zoo ib yam los ntawm thawj lub voj voog ntawm kev tsim khoom kawg. Siv sijhawm los sib txuas lus zoo nrog koj tus neeg muag khoom, txheeb xyuas qhov zoo ntawm kev xa khoom, thiab koj yuav zam dhau qhov kev ntxhov siab rov ua haujlwm uas muaj kab mob plague rushed lossis qis dua - xaj xaj.

Cov lus nug nquag nug txog Brass Stamping Tuag

1. Lub tshuab tooj dag tuag ntev npaum li cas?

Lub qhov dej zoo-Tsev tooj dag stamping tuag feem ntau kav ntev li ntawm 50,000 thiab 100,000 qhov kev xav ua ntej pom kev hnav yuav cuam tshuam qhov zoo. Lifespan nyob ntawm substrate abrasiveness, kev khiav hauj lwm kub, tu tus cwj pwm, thiab tsim complexity. Zoo- nthuav dav nta hnav ua ntej, thaum cov qauv tsim nrog cov kab thicker khaws cov ntse ntev dua. Khiav ntawm qhov ntsuas kub qis tshaj plaws thiab ntxuav lub ntsej muag tuag tsis tu ncua ntawm cov ntu ntau lawm txuas rau lub neej siv tau zoo. Los ntawm kev sib piv, magnesium tuag tsuas yog 5,000 txog 10,000 impressions, thaum hlau tuag tuaj yeem tshaj 500,000 cycles.

2. Dab tsi yog qhov txawv ntawm CNC engraving thiab tshuaj etching rau tooj dag tuag?

CNC engraving siv cov cuab yeej txiav cov cuab yeej los kho cov khoom siv kom deb ntawm cov tooj dag, ua kom tob tob haum rau kev debossing thiab cov ntawv sau npe. Kev siv tshuaj etching siv lub ntsej muag photoresist thiab cov kua qaub da dej kom yaj cov chaw tsis muaj kev tiv thaiv, tsim burr-dawb qhov chaw zoo tagnrho rau kev nthuav dav ntawm qhov tob tob hauv qab 0.5 hli. CNC milling yog nyiam rau cov tawv branding thiab sib sib zog nqus debossing ua hauj lwm, thaum tshuaj etching suits siab -precision foil stamping rau ntawm daim ntawv uas nruj tolerances thiab du nto tseem ceeb tshaj plaws. Cov kev hloov pauv tsim yog pheej yig dua nrog etching vim tsuas yog xav tau photomask tshiab es tsis yog reprogramming toolpaths.

3. Kuv yuav tsum siv qhov kub li cas rau tooj dag kub stamping ntawm tawv?

Kub kub nyob ntawm hom tawv. Zaub -cov ntawv tanned tawv zoo tshaj plaws ntawm 150 thiab 200 degrees Celsius rau qhov muag tsis pom kev debossing, los yog nyob ib ncig ntawm 120 txog 130 degrees Celsius rau ntawv ci. Chrome- tawv tawv tanned yuav tsum tau txo qis ntawm 120 mus rau 150 degrees Celsius vim nws softer, kub dua-sensitive qauv. Synthetic PU tawv xav tau kev ceev faj tshaj plaws, nyob ntawm 100 thiab 140 degrees Celsius kom tsis txhob yaj. Ib txwm khiav cov kev xav ntawm cov khoom seem ua ntej, nce kub hauv 5-degree increments kom txog rau thaum koj ua tiav cov txiaj ntsig huv si yam tsis muaj scorching lossis halo cim nyob ib ncig ntawm cov npoo tsim.

4. Yam ntaub ntawv dab tsi uas kuv yuav tsum tau txiav txim rau kev cai tooj dag stamping tuag?

Cov neeg muag khoom xav tau cov duab kos duab hauv AI, EPS, SVG, lossis DXF hom ntawv nrog txhua tus fonts hloov mus rau cov qauv lossis nkhaus. Cov ntaub ntawv Vector txhais cov duab nrog txoj hauv kev ua lej uas CNC tshuab tuaj yeem taug qab tau meej, tsis zoo li cov duab raster (JPEG, PNG) uas tsis muaj kev daws teeb meem xav tau rau kev tsim cov cuab yeej. Koj tus qauv tsim yuav tsum ua kom tau raws li qhov tsawg kawg nkaus txoj kab tuab ntawm 0.5 hli rau ob qho tib si zoo thiab qhov chaw tsis zoo. Kev muab cov ntaub ntawv raster feem ntau yuav them tus nqi hloov dua siab tshiab thiab yuav ua rau cov ntsiab lus poob. Ib txwm muab cov duab kos duab ntawm qhov loj me me nrog qhov pom tseeb meej.

5. Kuv yuav kho cov ntawv xa tsis tiav nrog lub tooj dag stamping tuag li cas?

Patchy lossis tsis tiav cov ntawv xa tuaj feem ntau tshwm sim los ntawm peb qhov laj thawj: qhov kub tsis txaus tiv thaiv kev ua kom cov nplaum tag, tsis sib npaug siab tawm hauv qis - thaj chaw sib cuag, lossis ntawv ci - substrate incompatibility. Pib los ntawm kev nce kub hauv 5-degree increments thiab ua ib qho kev xeem rub - yog tias cov ntawv nqa nqa thaum rubbed maj mam, adhesion tsis tiav. Tom ntej no, xyuas lub siab sib xws los ntawm kev tshuaj xyuas cov qauv kev xav thoob plaws lub ntsej muag tuag tag. Yog tias muaj teeb meem tshwm sim tom qab kho qhov kub thiab txias, hloov mus rau qib ntawv ci tshwj xeeb tsim rau koj hom substrate, raws li cov ntaub ntawv coated, uncoated stocks, thiab plastics txhua tus xav tau cov tshuaj nplaum sib txawv rau kev sib koom ua ke.

Xa kev nug