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Kev faib tawm yam khoom
Custom Precision Stamping Die Manufacturing
Kev cai Precision Stamping Tuag Manufacturing

Engineered rau koj cov specifications. Peb xa qhov kawg-rau- xaus kev cai cuab yeej daws teeb meem - los ntawm thawj 3D tsim rau precision fabrication - xyuas kom nruj tolerances thiab siab durability rau koj tshwj xeeb ntau lawm xav tau kev pab.

 

 

 

 

Engineering qhov "Impossible" hauv Precision Stamping Dies.

Xa sub-micron raug thiab siab precision hlau stamping kev daws teeb meem rau cov kev lag luam uas xav tau tshaj plaws hauv ntiaj teb. Precision guaranteed rau +/- 0.002mm.

Thov DFM Feasibility Review
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Technical Specifications
Peb tsis tsuas yog tsim cov tuag; peb engineer precision

Kev ntsuas Parameter

Technical Specification

Advantage & Tus nqi rau koj

Dimensional kam rau ua

+/- 0.002 hli (2 microns)

Ua kom muaj kev sib dhos zoo meej rau micro- connectors & txo kev sib txhuam.

Yam tsawg kawg nkaus

0.10mm (Qhov siab zoo)

Qhov tseem ceeb rau siab -cov hlau lead ncej tuag thiab IC ntim.

Khoom Thickness

0.02mm txog 5.0mm

Muaj peev xwm tswj tau ultra- nyias foils rau sensors & hnyav EV busbars.

Xovxwm Ceev (SPM)

Txog 1,200 Strokes Ib feeb

Maximizes ntau lawm throughput yam tsis muaj kev cuam tshuam qhov zoo.

Tooling Lub Neej

100 lab + Strokes

Siv hwm Carbide & coatings kom txo qis lub sijhawm los ntawm 40%.

Burr Height Control

< 5% of material thickness

Minimizes core poob hauv stator / rotor & xyuas kom huv si qhov chaw kho mob.

Tuag Components

Tungsten Carbide / ASP Hlau

High hnav- cov ntaub ntawv tiv thaiv rau kev tsim khoom loj 24/7 txuas ntxiv.

Integrated Features

Hauv - tuag Tapping & Sib dhos

Tshem tawm cov haujlwm thib ob, txo tag nrho ib feem ntawm - tus nqi.

Hauv -kev soj ntsuam

CCD / Acoustic Sensors

Tiag tiag - lub sijhawm kuaj xyuas kom paub meej 0-kev xa khoom tsis raug rau koj cov saw hlau.

 

Kev lag luam-Kev daws teeb meem tshwj xeeb

 

Kev cai Precision Hlau Stamping Solutions rau Koj Kev Lag Luam.

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Automotive (EV & Mobility):

High-voltage connectors, EV busbars, thiab stator/rotor laminations (IATF 16949 tau ntawv pov thawj).

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Robotics & Automation:

High-cov khoom siv precision iav, micro-motor vaj tse, thiab encoder discs rau Zero-backlash robotic txav.

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Cov Khoom Siv Hauv Tsev:

High-ntaus lead thav duab tuag, EMI/RFI shielding kaus poom, thiab micro-connectors nrog 0.1mm zoo- suab muaj peev xwm.

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Electronics & Semiconductor:

Compressor valve daim hlau, cov khoom siv ntsuas cua sov, thiab cov khoom zoo nkauj stainless hlau panels rau ntiaj teb Tier 1 hom.

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Marine & Shipbuilding:

Corrosion-cov khoom siv roj resistant thiab marine- qib connectors siv Titanium thiab Inconel.

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Photovoltaic / Hnub Ci:

Hnub ci cell interconnector ribbons, junction box terminals, thiab mounting Cheebtsam optimized rau ntev - UV raug.

 

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Cov Kws Tshaj Lij Hlau Stamping Tuag Tsim & DFM Kev Ntsuam Xyuas

 

Peb muab DFM Feasibility Review Dawb. Los ntawm kev txheeb xyuas cov khoom muaj peev xwm springback thiab layout txaus ntshai nyob rau theem tsim, peb ua kom muaj "thawj- sij hawm-" tso tawm, txuag koj lub sijhawm tseem ceeb thiab tus nqi hauv cov kev pabcuam hlau stamping.

Metrology & Quality Validation Lab

Siv ntiaj teb-chav kawm metrology los lav 0-kev xa khoom tsis zoo rau cov ntawv hlau stamping precision

Zeiss CMM

Sub -micron 3D Verification. Peb siv Zeiss kom siv tau qhov kev ua siab ntev mus rau +/- 0.002mm.

Zeiss CMM
Easson Vision Measuring Machine

Easson Vision Measuring Tshuab

Siab -Kev soj ntsuam ceev Optical. Precision 2D ntsuas kom zoo - suab

 

Khoom siv ncaj ncees

txhuas ncej thiab connectors.

SPECTRO Direct - nyeem ntawv spectrometer

Chemical Composition Analysis. Xyuas kom 100% cov khoom purity rau EV busbars thiab tshwj xeeb alloys.

SPECTRO Direct-reading Spectrometer
SUST Tensile Testing Machine

SUST Tensile Testing Tshuab

Mechanical Property Testing. Tshawb xyuas lub zog tensile thiab elongation los kwv yees thiab tswj springback.

 

Advanced Geometry

Hexagon 3D Xiav Lub Teeb Scanner

Tag nrho Profile 3D Scanning. Kev ntes cov geometry nyuaj rau kev txheeb xyuas GD&T.

Hexagon 3D Blue Light Scanner
Mitutoyo‌ Surface Roughness Tester

Mitutoyo nto roughness tester

Sub{0}}micro Surface Finish. Quantifying burr qhov siab thiab planarity rau qhov tseem ceeb kho mob thiab hluav taws xob qhov chaw.

Dab Neeg Zoo

Inconsistent burr heights (>0.05mm) los ntawm lawv cov khoom muag dhau los.

Kev daws:Yichen tau tsim kho lub siab- nrawm nrawm nrawm nrog lub zog burr- tswj qhov system thiab carbide inserts.

Qhov tshwm sim:

  • Burr qhov siab txo rau<0.005mm.
  • 15% nce hauv lub cev muaj zog efficiency.
  • Tuag lub neej txuas ntxiv mus rau 120 lab strokes
productcate-1000-705
productcate-1000-899

EMI kev tiv thaiv

 

Kev sib tw: Cov neeg siv khoom xav tau 0.15mm nplua -pitch lead thav duab nrog ultra-flatness yuav tsum tiv thaiv xaim-bonding tsis ua hauj lwm.

Kev daws:Tsim kom muaj ntau-chaw nres tsheb nce qib tuag nrog cov khoom tshwj xeeb theem thiab sub-micron alignment pins.

Qhov tshwm sim:

  • Flatness tswj tsis pub dhau 0.01mm hla lub sawb.
  • Ua tiav NASA- qib kev ntsuas kev ntseeg siab.

 

 

Technical FAQ

Cov Lus Nug Feem Ntau Txog Precision Stamping Services & Tooling

Dab tsi ua rau Yichen sib nrug los ntawm lwm cov tuam txhab hlau stamping precision?

A: Dhau li ntawm kev ua cov khoom lag luam stamping precision, peb yog ib tus khub engineering. Peb tshwj xeeb hauv sub-micron engineering nrog kev kam rau siab mus rau +/- 0.002mm. Peb lub tshuab IATF 16949 thiab ISO 13485 tau lees paub kom ntseeg tau tias txhua pawg ntawm koj cov khoom lag luam siab - cov koom haum ua tau raws li cov qauv thoob ntiaj teb nruj tshaj plaws.

Koj puas tuav precision hlau nias rau ultra- nyias foils?

A: Yog. Peb tshwj xeeb hauv kev cai precision hlau stamping rau cov ntaub ntawv nyias li 0.05mm. Txawm hais tias nws yog stainless hlau rau kev kho mob diaphragms lossis siab - purity tooj liab rau EV busbars, peb cov kev kub ceev stamping tuag yog engineered los lis cov ntaub ntawv ilv yam tsis muaj distortion los yog planarity teeb meem.

Dab tsi yog qhov kev cia siab lifespan ntawm Yichen precision stamping tuag?

A: Peb tsim rau lub neej ntev. Peb lub siab - ntim precision stamping tuag siv cov hwm Tungsten Carbide thiab cov txheej txheem tshwj xeeb, ua kom lub neej ntawm 100 lab strokes lossis ntau dua. Peb kuj muab cov sijhawm saib xyuas thiab cov khoom seem kom paub tseeb tias xoom- sijhawm poob rau koj cov kab ntau lawm.

Koj puas tuaj yeem pab nrog ib feem tsim kev ua kom zoo ua ntej lub tsev tuag?

A: Yog lawm. Raws li cov cuab yeej ua tau zoo tshaj plaws & cov kws tshaj lij stamping, peb muab Kev Pabcuam DFM (Design for Manufacturability) Review. Peb pab txhim kho koj cov hlau stamping tuag tsim kom txo tau cov khoom pov tseg, txhim kho cov txheej txheem kev ncaj ncees, thiab txo tus nqi tag nrho ib feem.

Koj ua li cas kom ntseeg tau qhov sib xws hauv siab - nrawm, siab - ntim ntau lawm?

A: Peb koom ua ke hauv -die Sensing Technology thiab CCD Kev Pom Zoo Kev Tshuaj Xyuas rau hauv peb cov cuab yeej hlau stamping precision. Qhov no tso cai rau peb los saib xyuas kev tsim khoom hauv - lub sijhawm tiag tiag thiab cuam tshuam txhua qhov sub-micron sib txawv lossis qhov tsis xws luag tam sim ntawd, ua kom 100% zoo sib xws thoob plaws ntau lab qhov chaw.

Lub sij hawm txhuas txhuas rau kev cai precision hlau stamping cov kev pab cuam yog dab tsi?

A: Peb nkag siab qhov ceev ceev ntawm TTM (Lub Sijhawm -mus rau- Kev Lag Luam). Feem ntau, peb xa T1 kuaj tsis pub dhau 4 mus rau 6 lub lis piam tom qab qhov kawg precision tuag tsim kev pom zoo. Peb cov txheej txheem hauv -lub tsev CNC thiab EDM cov txheej txheem tso cai rau peb kom ceev cov cuab yeej ua haujlwm yam tsis muaj kev cuam tshuam rau sub-micron raug.

 

Raws li ib qho ntawm cov kev tshaj lij precision stamping tuag manufacturers thiab lwm tus neeg nyob hauv Suav teb, peb tau tshwj xeeb los ntawm cov khoom zoo thiab tus nqi zoo. Thov so assured mus yuav high precision stamping tuag ua nyob rau hauv Suav teb nov los ntawm peb lub hoobkas. Customized xaj yog txais tos.

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